• Transactions of The Korea Fluid Power Systems Society
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• v.5 no.4
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• pp.10-16
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• 2008

In this paper, the authors benchmark a servo valve model for the fuel supply system of Auxiliary Power Unit (APU) in the KHP helicopter. This valve is directly driven with a torque motor, and the size of small gap controlled by a flapper can make change of flow rate under given pressure drop between inlet and outlet. CFD analyses using a commercial code, ANSYS-CFX 10 are performed for the series of three-dimensional models at various openness conditions. The computational results on simplified models show that CFD can play a fine roll in the design of flow path as well as in the estimation of flow force due to its precision and good repeatability. Consequently, the CFD analysis helps valve designers to understand its flow characteristics from the basis of physical fundamentals.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.8
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• pp.791-796
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• 2012

Small gas turbine engines are used in aircraft as an auxiliary power unit (APU) to supply compressed air to start the main engine and for emergency electricity. When an aircraft is operating in an environment in which sand and dust is present in the ambient air, the engines as well as the APU ingest the sand and dust. This causes erosion of the engine and a degradation in its performance. The present study investigated the effect of sand and dust ingestion on small gas turbine engines. The concentration of sand and dust was $4.4{\times}10^{-5}kg$ per unit kg of air, which follows the specification in MIL-E-8593. The test was conducted for 10 h, and the engine performance before and after the test was compared. In addition, a tear-down inspection was conducted to examine the erosion patterns of sub-components such as the impeller and turbine wheel.

• Transactions of The Korea Fluid Power Systems Society
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• v.6 no.2
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• pp.1-6
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• 2009

The APU(Auxiliary Power Unit) needs a set of complex pipeline for the fuel supply system where some of the main valves controlling the flow rate consist of the servo valve worked with a torque motor. The input electric current produces an induced magnetic field almost perpendicular to the background magnetic filed generated by fixed permanent magnets. The induced torque deforms the tubular bushing, and directly rotates an armature, which can open and close the valve. In this study, we start from a basic analytic model using a simple electro-magneto-statics, and expand our model to the three-dimensional one computationally applying a commercial code named COMSOL. The result is compared with each other, and reasonable numerical data are obtained for the dynamic behavior and multi-physics system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.11a
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• pp.593-598
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• 2000

In this paper the critical speed analysis and design sensitivity investigation are carried out with an APU(auxiliary power unit) gas turbine having a spline shaft connection. The DDM(direct differential method) is directly applied to formulate the critical speed design sensitivity problem of a general nonsymmetric-matrix rotor-bearing system. The design sensitivity analysis have shown that the critical speed change rate to the support modeling of the spline shaft connection point is extremely negligible, and thereby its design uncertainty is lifted. It has also been confirmed that the critical speeds up to the 4th are not sensitive to the design stiffness coefficients of 4-main bearings or supports, including two air foil bearings. Further, the critical speed change rate to the shaft-element length have shown quantitatively that the spline shaft has some limited influence on the 4th critical speed.

• Proceedings of the KSME Conference
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• 2001.06d
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• pp.840-845
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• 2001

Development of a small gas-turbine combustor for 100kW class APU(Auxiliary Power Unit) has been performed. This combustor is a reverse-annular type and has a tangential swirler in the liner head to improve the fuel/air mixing and flame stability. Three main and three pilot fuel injectors of the simplex pressure-swirl type are used. The performance target at the design condition includes a turbine inlet temperature of 1170K, a combustion efficiency of 99%, a pattern factor of 30%, and an engine durability of 3000 hours. Under developing the combustor, we conducted performance test of our first prototype(TS1) with some variants. As a result of the test, the performance targets of the combustor are satisfied except that the pattern factor is about 4% higher than target value. So, we redesigned the second prototype(TS2) and conduct performance test with the critical focus on pattern factor and exit mean temperature. We adopted TS2 four variant to check the improvement of pattern factor. As the result, the pattern factors of several variants were satisfied with the performance target. Finally, We chose the TS2A variant as a final combustor for our APU model.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.6
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• pp.703-709
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• 2017

Korea Utility Helicopter(KUH) is a project to replace the aging helicopter presently being operated by the military with a domestic helicopter. The auxiliary power unit is a device that supplies emergency power to the system by an alternator installed when the main generator fails and the start motor converts the electrical energy of the battery into mechanical rotational energy to rotate the auxiliary power unit engine. With continuing power and operation, defects of the starting motor were found and improvements were carried out to solve it. In the failure mode analysis, the causes of possible defects were classified into 5 categories. Analysis of the 5 factors revealed that the main cause of defects is mechanical wear, which was found to be related to spring pressure. 250 tests were conducted through the theoretically determined pressure and regression analysis was performed with 4 sampling.The results showed that pressure was related to wear rate. In conclusion, early wear and breakage due to wear can be controlled through spring force and test showed the prediction of wear and the validity of the result were confirmed.

• Aerospace Engineering and Technology
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• v.11 no.2
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• pp.57-64
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• 2012

Although the APU combustors were developed successfully, it could face many unexpected hardships in an engine or a system operating under the severe environments. But, it is not easy to change the combustion field or combustor structure at the engine/system development stage. So we must suggest practical ways to optimize the value quantitatively by engine test and flow analysis, and verify those by the cyclic test. This paper describes reverse-annular type combustor troubleshooting processes for verifying and settling of the problems and issues occurred in various engine and system operation tests by experiment and analysis.

• 한국전산유체공학회:학술대회논문집
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• 2010.05a
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• pp.247-251
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• 2010

It is very difficult to understand and estimate the heat transfer and flow characteristics in the combustor, which is one of main components in the Auxiliary Power Unit (APU), because its flow filed has very complex structure. In this paper, specified is characteristics of injection and flow through different air goles in the liner, which consist of large circular holes film cooling holes, and tangential air swirl holes. The durability of the liner depends on whether the surface of the liner is exposed to the hot gas over 1000 $^{\circ}C$ of a temperature or net. It is proved that the locations of hot spots estimated from the calculation using CFD are matched well with that from the test. In this study, CFD simulations were performed to examine the heat transfer and temperature distributions in and about a liner wall with film cooling on the wall. This computational study is based on the ensemble average continuity, compressible Navier-Stokes, energy, and PDF combustion equations closed by the standard $k-{\varepsilon}$ turbulence model with standard wall functions for the gas phase and the Fourier equations for conduction in the solid phase.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.12
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• pp.85-93
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• 2009

This research is intended to grasp the characteristics of heat flow inside auxiliary power device engine room to obtain the design basic data through numerical analysis and experiment. For experiment cost reduction, numerical analysis was done to obtain quantitative data by observing the change in temperature distribution of major parts according to changes in normal condition, incompressible condition, engine surface heat emission rate and absorption temperature with the use of commercial STAR-CD. The experiment was done by grasping the temperature distribution of major interested parts inside engine room in loaded and unloaded conditions during engine operation. The temperature distribution data here will serve as useful design data during APU engine room designing.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.26 no.6
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• pp.805-810
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• 2002

Development of a small gas-turbine combustor for 100㎾ class APU(Auxiliary Power Unit) has been performed. This combustor is a reverse-annular type and has a tangential swiller in the liner head to improve the fuel/air mixing and flame stability. Three main and three pilot fuel injectors of the simplex pressure-swirl type are used. The performance target at the design condition includes a turbine inlet temperature of l170k, a combustion efficiency of 99%, a pattern factor of 30%, and an engine durability of 3000 hours. Under developing the combustor, we conducted the performance test of our first prototype(TS1) with some variants. As a result of the test, the performance targets of the combustor are satisfied except that the pattern factor is about 4% higher than the target value. Therefore, the second prototype(TS2) was redesigned and the performance test was conducted with the critical focus on the pattern factor and the exit mean temperature. We adopted TS2 four variants to check the improvement of the pattern factor. As a result, the pattern factors of several variants were satisfied with the performance target. Finally, the TS2A variant was chosen as a final combustor fur our APU model.