• Title/Summary/Keyword: AMESim model

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Prototype Manufacturing Using 3D Printing and Characteristics of Flow Rate and Dynamics for High Temperature Solenoid Valve (3D 프린팅을 이용한 고온용 솔레노이드 밸브의 시제품 제작 및 유량과 동적특성 평가)

  • Yi, Hyung Wook;Lee, Yong Moon;Shin, Bo Sung;Lee, Tae Gu;Kang, Myung Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.5
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    • pp.341-348
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    • 2016
  • The solenoid valve is used widely across various industries; however, solenoid valves for use in high-temperature environments have to be highly specified, such as those used in thermal power plants and steel mills. As such, we have developed a solenoid valve, using an already developed solenoid, to allow for more specific use. In this type of development method, use of 3D printing is very effective, allowing for a reduction in errors in design and production. This study includes a mathematical model of the solenoid valve. Then, the simulation from the mathematical model was performed using the AMESim (Advanced Modeling Environment for Simulation of Engineering Systems). We made a prototype valve using the simulation results and also measured the flow rate and dynamic performance.

Development and Validation of Simulation Model for Traction Power and Driving Torque Prediction of Upland Multipurpose Platform (밭농업용 다목적 플랫폼의 견인동력 및 구동토크 예측을 위한 시뮬레이션 모델 개발 및 검증)

  • Hyeon Ho Jeon;Seung Min Baek;Seung Yun Baek;Yi Su Hong;Taek Jin Kim;Yong Choi;Young Keun Kim;Sang Hee Lee;Yong Joo Kim
    • Journal of Drive and Control
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    • v.20 no.1
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    • pp.16-26
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    • 2023
  • Although the upland field area of Korea is high as 44.8%, the platform optimized for the upland field is insufficient. It is necessary to develop an optimized platform for the upland field because the upland field environment is an irregular environment with many slopes. In addition, due to the characteristic of agricultural operations, the traction power and torque of the platform have to be sufficient. Therefore, in this study, a simulation model that can predict the traction power and driving torque of a crawler-type platform for the upland field was developed and validated using the specifications of the crawler platform. The simulation model was developed using Amesim (19.1, Siemens, Germany). The development of the model was conducted using the specifications of the platform. A measurement system was developed to validate the simulation model. The traction power data of the simulation model was validated with the traction force and vehicle speed. The driving torque data of the simulation model was validated with the torque of the sprocket on the crawler system. As a result of the analysis, the error between measurement and simulation results occurred within 10%, and it was determined that the traction power and driving torque prediction of the crawler platform using this model was possible.

Effect of Thermal Management of Lithium-Ion Battery on Driving Range of Electric Vehicle (리튬이온 배터리의 열관리가 전기자동차 주행거리에 미치는 영향)

  • Park, Chul-Eun;Yoo, Se-Woong;Jeong, Young-Hwan;Kim, Kibum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.5
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    • pp.22-28
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    • 2017
  • The performance of lithium ion batteries used in electric vehicles (EV) varies greatly depending on the battery temperature. In this paper, the finite difference method was used to evaluate the temperature change, state of charge (SOC), internal resistance, and voltage change of the battery due to heat generation in the battery. The simulation model was linked with AMESim to calculate the driving range of an EV traveling in New European Driving Cycle (NEDC) mode. As the temperature dropped below $25^{\circ}C$, the internal resistance of the battery increased, which increased the amount of heat generated and decreased the driving range of EV. At battery temperatures above $25^{\circ}C$, the driving range was also decreased due to reduced SOC that deteriorated the battery performance. The battery showed optimal performance and the driving range was maximized at $25^{\circ}C$. When battery temperatures of $-20^{\circ}C$ and $45^{\circ}C$, the driving range of EV decreased by 33% and 1.8%, respectively. Maintaining the optimum battery temperature requires heating the battery at low temperature and cooling it down at high temperature through efficient battery thermal management. Approximately 500 W of heat should be supplied to the battery when the ambient temperature is $-20^{\circ}C$, while 250 W of heat should be removed for the battery to be maintained at $25^{\circ}C$.

Position Control System of a Double-end Rod Hydraulic Cylinder under Variable Flow Rate and Load Conditions (유량 및 부하가 변하는 상태에서의 양로드 유압실린더의 위치제어시스템)

  • Kim, Dae-Cheol;Kim, Dong-Hwa;Lee, Jae-Kyu;Shin, Beom-Soo
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.331-341
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    • 2009
  • A double-end rod hydraulic cylinder is widely used with a steering valve for the steering control system in large tractors. For the development of automatic steering controller, the feasibility of using a proportional control valve replacing the conventional manual steering valve to control the position of hydraulic steering cylinder was investigated in terms of the max. overshoot, the steady-state error and the rise time. A simulation model for the electrohydraulic steering system with load using AMESim package was developed to be valid so that the proper control algorithm could be chosen through the computer simulation. It could be concluded that the P-control algorithm was sufficient to control the electrohydraulic steering system, where the control frequency should be no greater than 20 Hz at the P-gain of 5. In particular, the performance of the developed steering controller was satisfactory even at the conditions of varying flow rates and loads.

Hydropneumatic Modeling and Dynamic Characteristic Analysis of a Heavy Truck Semi-active Cabin Air Suspension System (대형 트럭 반능동형 캐빈 공기 현가시스템의 유공압 모델링 및 동특성 해석)

  • Lee, Kwang-Heon;Jeong, Heon-Sul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.57-65
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    • 2011
  • In this paper, a hydropneumatic modeling and dynamic analysis of a heavy truck semi-active cabin air suspension system is presented. Semi-active cabin air suspension system improves driver's ride comfort by controlling the damping characteristics in accordance with driving situation. So it can reduce vibration between truck frame and cabin. Semi-active cabin air suspension system is consist of air spring, leveling valve and CDC shock absorber, and full cabin system are mathematically modelled using AMESim software. Simulation results of components and full cabin system are compared with experimental data of components and test results of a cabin using 6 axis simulation table. It is found that the simulation results are in good agreements with test results, and the hydropneumatic model can be used well to predict dynamic characterics of heavy truck semi-active cabin air suspension system.

Hydropneumatic Modeling and Analysis of a Heavy Truck Cabin Air Suspension System (대형 트럭 캐빈 공기 현가장치의 유공압 모델링 및 해석)

  • Shin, Hang-Woo;Choi, Gyoo-Jae;Lee, Kwang-Heon;Ko, Han-Young;Cho, Gil-Joon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.128-134
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    • 2008
  • In this paper, a hydropneumatic modeling and analysis of a heavy truck cabin air suspension system is presented. Cabin air suspension system is a system which improves ride comfort of a heavy truck and it can reduce vibration between truck frame and cabin. The components of the system, air spring, shock absorber, leveling valve and full cabin system are mathematically modelled using AMESim software. Simulation results of components and full cabin system are compared with experimental data of components and test results of a cabin using 6 axis simulation table. It is found that the simulation results are in good agreements with test results, and the hydropneumatic model can be used well to predict dynamic characteric of heavy truck cabin air suspension system.

Reduction in Pressure Ripples for a Bent-Axis Piston Pump (사축식 액셜 피스톤 펌프의 압력맥동 감소)

  • Kim, Kyung-Hoon;Sohn, Kwon;Jang, Joo-Sup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.109-116
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    • 2004
  • Bent-axis piston pump have been commonly used in hydraulic systems because of high pressure level, best efficiency, low shear force on pistons and low operating costs. The other side, they have a few demerits like that they have the relatively high number of moving parts and more discharge pressure ripples. Especially, the discharge pressure ripples bring about vibrations and noises in hydraulic system components such as connecting pipes and control valves, so that these deteriorate the stability and accuracy of the systems. Therefore, the hydraulic systems having the bent-axis piston pump require the methods to reduce the discharge pressure ripples. So, the purpose of this paper is to reduce the discharge pressure ripples by the phase interference of pressure wave and to develope the analysis model of the pumps to predict the discharge pressure ripples. In this paper, the analysis model of the bent-axis piston pump was developed using the AMESim software, and the reliability of that was verified by the comparison with the experimental results. The hydraulic pipeline with a parallel line was used as the method to generate the phase interference of pressure wave. the dynamics characteristics of the hydraulic pipeline with a parallel line were analyzed by a transfer matrix method. the usefulness of the phase interference of pressure wave was investigated through the experiment and simulation. The results from the experiment and simulation said that the phase interference of pressure wave by the hydraulic pipeline with a parallel line could reduce the discharge pressure wave of the pump well. The analysis model of the bent-axis piston pump developed in this paper and the method of the phase interference by the hydraulic pipeline with a parallel line are expected to be helpful to achieve the design of the pump and to reduce the discharge pressure wave of the pump effectively.

Series-Type Hybrid Electric Bus Fuel Economy Increase with Optimal Component Sizing and Real-Time Control Strategy (최적용량매칭 및 실시간 제어전략에 의한 직렬형 하이브리드 버스의 연비향상)

  • Kim, Minjae;Jung, Daebong;Kang, Hyungmook;Min, Kyoungdoug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.3
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    • pp.307-312
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    • 2013
  • The interest in reducing the emissions and increasing the fuel economy of ICE vehicles has prompted research on hybrid vehicles, which come in the series, parallel, and power-split types. This study focuses on the series-type hybrid electric vehicle, which has a simple structure. Because each component of a series hybrid vehicle is larger than the corresponding component of the parallel type, the sizing of the vehicle is very important. This is because the performance may be greater or less than what is required. Thus, in this research, the optimal fuel economy was determined and simulated in a real-world system. The optimal sizing was achieved based on the motor, engine/generator, and battery for 13 cycles, where DP was used. The model was developed using ASCET or a Simulink-Amisim Co-simulation platform on the rapid controller prototype, ES-1000.

Modeling and Simulation for a Tractor Equipped with Hydro-Mechanical Transmission

  • Choi, Seok Hwan;Kim, Hyoung Jin;Ahn, Sung Hyun;Hong, Sung Hwa;Chai, Min Jae;Kwon, Oh Eun;Kim, Soo Chul;Kim, Yong Joo;Choi, Chang Hyun;Kim, Hyun Soo
    • Journal of Biosystems Engineering
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    • v.38 no.3
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    • pp.171-179
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    • 2013
  • Purpose: A simulator for the design and performance evaluation of a tractor with a hydro-mechanical transmission (HMT) was developed. Methods: The HMT consists of a hydro-static unit (HSU), a swash plate control system, and a planetary gear. It was modeled considering the input/output relationship of the torque and speed, and efficiency of HSU. Furthermore, a dynamic model of a tractor was developed considering the traction force, running resistance, and PTO (power take off) output power, and a tractor performance simulator was developed in the co-simulation environment of AMESim and MATLAB/Simulink. Results: The behaviors of the design parameters of the HMT tractor in the working and driving modes were investigated as follows; For the stepwise change of the drawbar load in the working mode, the tractor and engine speeds were maintained at the desired values by the engine torque and HSU stroke control. In the driving mode, the tractor followed the desired speed through the control of the engine torque and HSU stroke. In this case, the engine operated near the OOL (optimal operating line) for the minimum fuel consumption within the shift range of HMT. Conclusions: A simulator for the HMT tractor was developed. The simulations were conducted under two operation conditions. It was found that the tractor speed and the engine speed are maintained at the desired values through the control of the engine torque and the HSU stroke.

A Study on the High Pressure Pump Simulation Model of a Diesel Injection System (디젤 분사시스템의 고압펌프 시뮬레이션 모델에 대한 연구)

  • Kim, Joongbae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.102-109
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    • 2017
  • The high pressure pump of a diesel injection system compresses the fuel supplied at low pressure into high pressure fuel and maintains the fuel of the common rail at the required pressure level according to the engine operating conditions. The high pressure pump is required to operate normally in order to compress the fuel to a high pressure of 2000 bar during the entire lifetime of the vehicle. Consequently, a suitable design technique, material durability and high precision machining are required. In this study, the high pressure pump simulation model of a 1-plunger radial piston pump is modelled by using the AMESim code. The main simulation parameters are the displacement, flow rate and pressure characteristics of the inlet and outlet valves, cam torque characteristics, and operating characteristics of the fuel metering valve and overflow valve. In addition, the operating characteristics of the pump are simulated according to the parameter changes of the hole diameter and the spring initial force of the inlet valve. The simulation results show that the operation of the developed pump model is logically valid. This paper also proposes a simulation model that can be used for current pump design changes and new pump designs.