• Title/Summary/Keyword: AMESim model

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Developement of Simulation Model for Analysis of Hydraulic Systems in Injection Molding Machine (1) (사출성형기 유압시스템 분석용 시뮬레이션 모델 개발 (1))

  • 신성철;박영진;김진영;이강걸
    • Journal of the Korea Society for Simulation
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    • v.11 no.4
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    • pp.25-32
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    • 2002
  • Hydraulic systems of injection molding machine are modelled and simulated with AMESim which is a commercial program. Detail models of hydraulic components are simulated and simulation results are evaluated with maker's test results in catalog. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like cylinder speed, cylinder displacement, pressure, flow rates at each node and so on. Total circuit model is also made and analyzed. The prediction made by simulation will be used design of hydraulic systems of injection molding machine.

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Development of Simulation Model for Trajectory Tracking on Hydraulic System (유압시스템의 궤적 추종 시뮬레이션 모델 개발)

  • Choi, Jong-Hwan
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.61-66
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    • 2008
  • The hydraulic system have been used much in a heavy machine which high power source is desired. In the case of the heavy press machine and the injection molding machine, the use of the hydraulic power is essential especially for increasing productivity and getting the good products. Because the hydraulic circuit is very complex and the system parameters are uncertain, the development of the simulation model for hydraulic system is not easy in the heavy machine. In this case, Many researchers have used a commercial program for analysis and development in a major field of study. In this paper, the aim is to develop the simulation model of the hydraulic system with various commercial program for trajectory tracking. And adaptive control method is applied to the simulation model for the trajectory tracking of a cylinder motion. Load on the cylinder is modeled in ADAMS program, the hydraulic circuit including pump, spool valve and cylinder is modeled in AMESim program and a controller is designed in MatLab/simulink program. The suggested model is applied for the tracking of a cylinder motion, and through computer simulation, its trajectory tracking performance is illustrated.

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Development and Validation of Simulation Model for A Scroll Compressor (스크롤 압축기 해석 모델 개발 및 검증)

  • Yim, Sang-Sik;Lee, Young-Seon;Park, Sung-Young;Kim, Ki-Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.1976-1982
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    • 2012
  • Compressor is one of the most widely employed component in fluid machinery system. It takes tremendous efforts to improve compressor efficiency which affects the coefficient of performance of air-conditioning and refrigeration systems directly. Among various types of compressor, scroll-type compressor is commonly prevalent one with its high compression capability despite relatively small size and weight. Numerous experimental studies have been done to develop for the scroll-type compressor; however, computational models to evaluate the compressor performance or efficiency are not much available in the course of compressor designing process. In this study, a computational model was developed on the basis of geometrical theory using 1-D commercial software AMESim. A simulation study was carried out using the model, and the simulation result was validated with analytical data. This research is expected to provide a viable tool for developing and optimizing a scroll-type compressor.

Design, Modeling and Analysis of a PEM Fuel Cell Excavator with Supercapacitor/Battery Hybrid Power Source

  • Dang, Tri Dung;Do, Tri Cuong;Truong, Hoai Vu Anh;Ho, Cong Minh;Dao, Hoang Vu;Xiao, Yu Ying;Jeong, EunJin;Ahn, Kyoung Kwan
    • Journal of Drive and Control
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    • v.16 no.1
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    • pp.45-53
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    • 2019
  • The objective of this study was to design and model the PEM fuel cell excavator with supercapacitor/battery hybrid power source to increase efficiency as well as eliminate greenhouse gas emission. With this configuration, the system can get rid of the internal combustion engine, which has a low efficiency and high emission. For the analysis and simulation, the governing equations of the PEM system, the supercapacitor and battery were derived. These simulations were performed in MATLAB/Simulink environment. The hydraulic modeling of the excavator was also presented, and its model implemented in AMESim and studied. The whole system model was built in a co-simulation environment, which is a combination of MATLAB/Simulink and AMESim software. The simulation results were presented to show the performance of the system.

One Dimensional Analysis of Hydrostatic Power Steering Unit Composed of Two Gerotors (두 개의 지로터로 구성된 전유압 파워스티어링 장치의 1차원 해석)

  • Kim, Kap Tae;Ryu, Beom Sahng;Kim, Kyung Sik;Jeong, Hwang Hun
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.113-124
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    • 2020
  • Most of the work of construction equipment and agricultural machinery is done in off-road conditions. Autonomous driving required in these conditions uses GPS sensors, and PID controllers to control their speed and position. The hydrostatic steering, which is composed of a PSU, hydraulic hoses, and cylinders, rather than a mechanical coupling is used in these equipments. The PSU plays a key role in hydrostatic steering. Precise control of the position under various conditions requires detailed behavioral analysis of the basic components and operation. Two Gerotor PSU is now a commonly used safer option. The components of the PSU can be divided into mechanical and hydraulic actuating elements by its behavior. Since the system is combined by mechanical and hydraulic elements, the modelings are performed using Amesim, which is one of the most effective for the multi-domain dynamic system analysis. To confirm the validity of the model, input torque and pressures are checked with varying steering speed. The opening and the steering speed of normal and newly designed control valve set is investigated with the effect of centering spring force and friction. Finally, simulation results with fully detailed model with two gerotors are analyzed and compared with simple model.

Investigation on the Non-linear Injection Characteristics of GDI injector using 1D Simulation (1D 시뮬레이션 기반 GDI 인젝터의 비선형적 분사 특성 해석에 대한 연구)

  • Jinwoo Lee;Seoksu Moon;Donghan Hur;Jinsuk Kang
    • Journal of ILASS-Korea
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    • v.28 no.4
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    • pp.169-175
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    • 2023
  • Multi-injection scheme is being applied to GDI combustion to reduce PM and PN emission to meet the EU7 regulation. However, very short injection duration encounters the ballistic injection region, which injection quantity does not increase linearly with injection duration when applying multi-injection. In this study, numerical studies were conducted to reveal the cause of ballistic injection and the effect of design parameters on ballistic region using 1-D simulation, AMESim. Injection rate and injection quantity were compared with experiment to validate the established model, which showed the accuracy with 10% error. The model revealed that the tendency of ballistic region coincides with the needle motion behavior, which means that parameters at the upper part of needle such as electro-magnetic force, needle spring force and needle friction force have dominant effect on ballistic injection. To figure out the effect of electro-magnetic and needle friction force on ballistic, those parameters were varied to plus and minus 10% with model. The result showed that those parameters clearly changed the ballistic region characteristics, however, the impact became insignificant for outside of ballistic region, which means that the ballistic injection is mainly influenced by initial motion of injector needle.

Analysis of Hydraulic Characteristics of Two Solenoid-driven Injectors for CRDi System (2개 솔레노이드 구동방식별 CRDi용 인젝터의 유압 동특성 해석)

  • Lee, Jin-Wook;Lee, Jung-Hyup;Kim, Min-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.140-147
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    • 2011
  • The injection nozzle of an electro-hydraulic injector for the common rail Diesel fuel injection system is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the slenoid actuator was considered as a prime movers in high pressure Diesel injector. Namely a solenoid-driven Diesel injector with different driving current types, as a general method driven by solenoid coil energy, has been applied with a purpose to develop the analysis model of the solenoid actuator to predict the dynamics characteristics of the hydraulic component (injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the solenoid-driven injector, the circuit model has been developed as a unified approach to mechanical modeling in this study. As this analytic results, we know the suction force and first order time lag for driving force can be endowed in solenoid-driven injector in controlling the injection rate. Also it can predict that the input current wave exerted on solenoid coil is the dominant factor which affects on the initial needle behavior of solenoid-driven injector than the hydraulic force generated by the constant injection pressure.

Trajectory Tracking Control of Hydraulic Cylinder Preventing from the Unbalance State (언밸런스 방지를 위한 유압실린더의 궤적 추종 제어)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.103-109
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    • 2008
  • The work to raise the bridge plate by using two hydraulic cylinders is very dangerous when generating the unbalance state between cylinders. For solving this problem, one cylinder is forced to follow the trajectory of another cylinder instead of applying the same trajectory to two cylinders at once. In this paper, the control method for dynamic stable on lifting the bridge plate is proposed. The simulation model is derived by using commercial software, AMESim and MatLab/simulink. The PID controller is designed on one cylinder for following the reference trajectory and the adaptive controller is designed on another cylinder for tracking the displacement of one cylinder. The performance improvement is shown by comparing the simulation results through computer simulation.

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Characteristics Analysis of the Fluid Power System for a Double-color Injection Molding Machine Development (이색 사출성형기 개발을 위한 유압시스템의 특성 검토)

  • Jang, J.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.4
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    • pp.24-31
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    • 2011
  • Double-color Injection molding machine is the assembly of many kinds of mechanical, fluid power part and electric electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of double-color injection molding machine are modelled and analyzed using a commercial program AMESim. Partial system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like pressure, flow rates, displacement at each node and so on. Analysis modeling and compared the data which gets from experiment and the analysis result which has a reliability got data. The results made by analysis will be used design of fluid power circuit for developing a double-color injection molding machine.