• Title/Summary/Keyword: AE signal

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An Experimental Study on the Friction of CrN Coated Specimen using the Acoustic Emission Sensor (AE 센서를 이용한 CrN 코팅의 마찰특성에 관한 연구)

  • 조정우;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.215-219
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    • 1999
  • One of the innovative physical methods that provide insight into the basic processes which determine friction and wear behavior of coated machine tools is acoustic emission (AE). In this study, an investigation of the relation between AE and friction signal produced during repeated sliding test is presented. The material of test specimens is CrN coated 0.2% plain carbon steel with 1 Um thickness. The obtained results demonstrate that AE signal is very related with friction, and AE signal is more sensitive than friction when CrN coated film come off the substrate.

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SNR Improvement of AE Signal for Detection of Gas Leak from Tubes under Vibratory Environment

  • Lee, Tae-Hun;Jhang, Kyung-Young;Kim, Jung-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.262-267
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    • 2007
  • Detection of gas leak from a tube is a very important issue in the quality control of machines such as the heat exchanger of an air-conditioner, because leakage of operating gas directly reduces the performance of machines. The acoustic emission (AE) method is a common way to detect leak of gas, however its application under the environment of mechanical vibration is restricted since most AE detectors are very sensitive to external vibration noise. In order to overcome this problem, we propose a method based on the mode analysis of the Lamb wave. In this method, the dominant Lamb mode and its frequency are found first, and then a proper band-pass filter is used to retain only this frequency component. In this way, we could improve the SNR (signal-to-noise ratio) of AE signal generated by gas leak from the tube even under vibratory environment.

The decision of position of a partial discharge in power transformer by measurement of ultra sonic signal (초음파 신호측정에 의한 변압기내의 부분방전위치측정)

  • 문영재
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1992.06a
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    • pp.87-90
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    • 1992
  • Detecting acoustic emission (AE) provides an appropriate method to diagonize on-line transformers, since acoustic signal is not influenced by strong electric field. Then AE versus AE signal processing method is investigated. But this processing is difficult that decision of starting point of AE wave with acoustic noise. This problem is sloved by correlation which calculate time interval between two signals eactly. This paper presents a technique locating the eact position of the partial discharge (PD) in a power transformer by the correlation of the AE signals from two ultrasonic sensors. And PD position is displayed on monitor. Laboratory tests confirmed that the proposed method can be used for locating the PD in power transformer.

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An Estimation of Tool Failure by Means of AE Signal and Surface Roughess in Turning Machining (선삭가공에 있어서 AE 신호와 표면 거칠기에 의한 공구손상에 대한 평가)

  • Han, Eung-Gyo;Lee, Beom-Seong;Park, Jun-Seo
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.72-77
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    • 1992
  • In this study, using in-process tool failure detecting system by AE method in turning machining, we measured AE signal from the tool, and the surface roughness of workpiece and then compared it with tool wear. As a result, we found that tool failure can be predicted by means of surface roughness of the workpiece and it can be predicted more precisely by the arithmetical average roughness (Ra) than by the maximum height of irregularities (Rmax) of the workpiece. Also, we found that we could judge whether it was sudden failure or the wear by means of the shape of AE signal and the range distri- bution of power spectrum frequency when tool danage was happened.

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Detection of Contact and Slip in Robot Grippers Using Acoustic Emission (AE를 이용한 로봇그립퍼에서 접촉과 미끄러짐 감시)

  • 최기상;최기흥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1581-1589
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    • 1995
  • The feasibility of using AE for detecting contact and slip between a workpiece and an end effector has been tested. Specifically, the relationship between the contact and slip motion and the characteristics of the AE signal is theoretically and experimentally investigated. The experimental results manifest that the high sensitivity of AE signal to the contact and slip makes it a good alternative as a robot tactile sensor.

A Basic Experiment of Head/Disk Interaction of Subambient Tri-Pad Slider by Using Acoustic Emission Test System

  • Pan Galina;Hwang Pyung;Choi Sung-Ryul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.384-387
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    • 2003
  • The object of the present work is the analysis of head/disk interaction during start/stop and constant speed operation using acoustic emission (AE). The frequency spectrum analysis is performed using the AE signal obtained during the head/disk interaction. The FFT (Fast Fourier Transform) analysis of the AE signals is used to understand the interaction between the AE signal and the state of contact.

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Signal Characteristics of Acoustic Emission from Angiosperm and Gymnosperm by the Water Stress (물 스트레스를 받는 속씨식물과 겉씨식물에서 검출된 음향방출의 신호특성)

  • Nam, Ki-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.480-487
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    • 2003
  • To improve environmental control in various plants, signal characteristics of plants have been studied by a nondestructive technique. In this paper, the acoustic emission (AE) from plants was analyzed for water stress dependency. AE signals were taken from gymnosperm and angiosperm. AE sensor detected AE signals from the plant stem underneath the plant surface below the sensor. AE hit-event counts in daytime were more than those in night time, and it was found that the daily hit counts pattern was strongly affected by the water stress in the plant. frequency bands of AE signals from the angiosperm was different from those from the gymnosperm. Frequency bands of AE in outdoor condition were in accord with those in indoor having similar conditions.

Surface Condition Monitoring in Magnetic Abrasive Polishing of NAK80 Using AE Sensor and Neural Network (AE 센서와 신경회로망을 이용한 NAK80 금형강의 자기연마 가공특성 모니터링)

  • Kim, Kwang-Heui;Shin, Chang-Min;Kim, Tae-Wan;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.601-607
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    • 2012
  • The magnetic abrasive polishing (MAP), for online monitoring with AE sensor attachment, was performed in this study. To predict the surface roughness after the magnetic abrasive polishing of NAK80, the signal data acquired from the AE sensor were analyzed. A dimensionless coefficient, which consisted of average of AErms and standard deviation of AE signal, was defined as a characteristic of the MAP and a prediction model was obtained using least square method. A neural network, which had multiple input parameters from AE signals and polishing conditions, was applied for predicting the surface roughness. As a result of this study, it was seen that there was very close correlation between the AE signal and the surface roughness in the MAP. And then on-line prediction of the surface roughness after the MAP of the NAK80 was possible by the developed prediction model.

Detecting of Scuffing Failure Using Acoustic Emission (AE 센서를 이용한 스커핑 손상의 감시)

  • Cho, Yong-Joo;Kim, Jae-Hwan;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

A New Method of Health Monitoring for Press Processing Using AE Sensor (음향방출센서를 이용한 프레스공정에서의 새로운 건전성 평가 연구)

  • Jeong, Soeng-Min;Kim, JunYoung;Jeon, Kyung Ho;Hong, SeokMoo;Oh, Jong-Seok
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.249-255
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    • 2020
  • This study developed the health monitoring method of press process using the acoustic emission (AE) sensor and high-pass filter. Also, the AE parameters such as ring-down count and peak amplitude are used. Based on this AE signal, the AE parameters were acquired and was utilized to detect the crack of the specimen. Since the defect detection is difficult due to noise and low magnitude of signal, the signal noise and press operation frequency were checked through the Short Time Fourier Transform(STFT) and damped. High-pass Filtering data was applied to AE parameters to select effective parameters. By using this signal processing techniques, the proposed AE parameters could improve the performance of defect detection in the press process.