• Title/Summary/Keyword: AE Counts

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AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe (고압배관용 탄소강의 인장시 음향방출 특성)

  • Nam Kiwoo;Lee Siyoon
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.48-53
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    • 2003
  • This study is to look at the effect for deformation of carbon steel for high-presure pipe, on the AE signals produced by tensile test. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. We investigated a relationship failure mode and AE signals by tensile test, From the tensile test, we could divide into four ranges of the failure modes of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u. And failure behaviors of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u could be evaluated in tensile test by AE counts, accumulation counts and time frequency analysis. It is expected to be basic data that can protect a risk according to tensile test and bending of pipe material for pressure vessel, as a real time test of AE.

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Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission (AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.97-107
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    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

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Dissimilar Friction Welding for Pinion Gear and Its Real Time AE Evaluation (자동차용 피니온 기어재의 이종재 마찰용접과 실시간 AE평가)

  • Oh, Sae-Kyoo;Son, Deog-Soo;Yang, Hyung-Tae
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.105-111
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    • 1999
  • This study aimed not only to develop the optimization of dissimilar friction welding of pinion gear of a motor vehicle steels of SCM415 and SMn443, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality(such as strength and toughness) evaluation during friction welding of the pinion gear by the AE technique.

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Responses of Ultrasonic Backscattered Energy and AE Charateristics on the Progressive Damage of Crossply Composite Laminates (초음파와 음향 방출법을 이용한 복합재료 직교적층판의 점진적 손상과정에 관한 연구)

  • Jeon, Heung-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1084-1092
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    • 2000
  • Responses of ultrasonic back scattered energy and AE (Acoustic Emission) characteristics related to the progressive damage of $[0/90-{2}]_s$ and $[0/90-{4}]_s$ crossply laminates were studied. It was found that the ultrasonic backscattered energy was sensitive to the matrix cracking but not sensitive to other failure mechanisms. However, AE was proved to be sensitive to matrix cracking as well as other failure mechanisms.AE signals were analyzed by investigating the amplitude and number of counts per event for corresponding applied strain. Loading and unloading tests were conducted separately. AE results showed Kaiser effect in the crossply composite laminates and ultrasonic results supported the AE results.

Damage progression study in fibre reinforced concrete using acoustic emission technique

  • Banjara, Nawal Kishor;Sasmal, Saptarshi;Srinivas, V.
    • Smart Structures and Systems
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    • v.23 no.2
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    • pp.173-184
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    • 2019
  • The main objective of this study is to evaluate the true fracture energy and monitor the damage progression in steel fibre reinforced concrete (SFRC) specimens using acoustic emission (AE) features. Four point bending test is carried out using pre-notched plain and fibre reinforced (0.5% and 1% volume fraction) - concrete under monotonic loading. AE sensors are affixed at different locations of the specimens and AE parameters such as rise time, AE energy, hits, counts, amplitude and duration etc. are obtained. Using the captured and processed AE event data, fracture process zone is identified and the true fracture energy is evaluated. The AE data is also employed for tracing the damage progression in plain and fibre reinforced concrete, using both parametric- and signal- based techniques. Hilbert - Huang transform (HHT) is used in signal based processing for evaluating instantaneous frequency of the acoustic events. It is found that the appropriately processed and carefully analyzed acoustic data is capable of providing vital information on progression of damage on different types of concrete.

Evaluation of Fracture Strength of WA-Vitrified and Resinoid Bond Grinding Wheels by Acoustic Emission (AE에 의한 WA계 비트리파이드 및 레지노이드 結合劑硏削숫돌의 破壞强度評價)

  • 강명순;한응교;권동호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.241-251
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    • 1988
  • The purpose of this paper is to evaluate fracture strength of WA-vitrified and resinoid bond grinding wheels by means of acoustic emission. The paper conducts tension test, compression test, splitting tensile test and bending test with AE measuring system. These tests have been carried out in accordance with the grain sizes and grades of grinding wheels. The fracture strength of grinding wheels is evaluated by the clarification of biaxal fracture criterion of Babel and Sines. It clarifies the influence of factors of grinding wheel upon AE characteristics and evaluates the predictability of life of grinding wheels and the perception of fracture.

Kaiser Effects in Thermo-Acoustic Emission Behavior of Composites (복합재료의 열-음향방출거동에 있어서의 카이저 효과)

  • 김영복;최낙삼
    • Composites Research
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    • v.14 no.5
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    • pp.38-45
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    • 2001
  • Kaiser effects of thermo-acoustic emission (AE) from composite laminates under the repetitive thermal cyclic loads have been quantitatively analyzed in consideration of AE source mechanisms. The repetitive thermal load brought about a large reduction. i.e. an exponential decrease in AE total ringdown counts and AE amplitudes. It was thought that generation of thermo-AE during the first thermal cycle was not caused by crack propagation but by secondary microfracturing due to abrasive contact between crack surfaces. For the repetitive thermal cycles, a few number of weak thermo-AE events were generated due to some frictional sliding contact. Such behavior of thermo-AE showed different characteristics according to specimen kinds and the maximum temperature in the thermal load cycles.

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Friction Welding of Cr-Mo Steel Bars for Hydraulic of Pneumatic Valve Spools and AE Evaluation (유공압 밸브스풀용 Cr-Mo 강봉의 동종재 마찰용접과 AE평가)

  • ;;Oh, S. K.;Jang, H. K.
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.103-112
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    • 1995
  • This study was performed to optimize friction welding conditions of Cr-Mo steel bars used for hydraulic of pneumatic valve spools and to realize the real-time evaluation of weld quality by acoustic emission method. SNCM220, SCM435, SCAM645, and SCM415 steel bars were tested to find optimum conditions of friction welding. Auantitative equations which exhibit the relations of tensile strength, elongation, reduction of area and energy absorption with friction heating time were obtained by the experiment. Acoustic emission was also performed in the friction weldig process, and the real-time evaluation was enabled to find the optimum range of weld strength. Finally, the strength and toughness of welded joints were interpreted by the sem analysis of tensile fracture surfaces.

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Friction Welding Optimization of Hot Die Punch Materials and Its AE Evaluation (열간 금형재의 마찰용접 최적화와 AE평가)

  • Oh, S.K.;Kong, Y.S.;Park, I.D.;Yoo, I.J.
    • Journal of Power System Engineering
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    • v.4 no.4
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    • pp.54-58
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    • 2000
  • The complete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank part of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Optimization on Bar-to-Bar Similar Friction Welding of Hydraulic Valve Spool Steels and the Weld Strength Properties and its AE Evaluation (유공압밸브스풀용 강재의 봉 대 봉 동종대 마찰용접의 최적화와 용접강도 특성 및 AE품질 평가)

  • 오세규;이경우;전태언;오명석;이원석
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.69-76
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    • 1996
  • In-process quality control and high reliability of the weld are the major concerns in applying friction welding to the economical and qualified mass-production. Experimental examinations and quantitative analysis were performed for the optimiaztion of similar friction welding of hydraulic valve spool steels(SNCM220, SCM435, SACM645, SCM415, ${\varphi}24). The quantitative correlations were found between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the fatigue life as well as weld strength and welding conditions. A real-time evaluation system was developed for the friction weld quality by AE.

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