• Elastomers and Composites
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• 제47권4호
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• pp.336-340
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• 2012

사출성형품에서 잔류응력은 성형공정 중 열과 전단응력에 의해 형성된다. 잔류응력을 평가하는 방법은 여러 가지가 있는데, 불투명한 제품에서의 잔류응력은 케미칼 크랙킹 테스트 방법으로 측정 할 수 있다. 이 방법은 시편과 솔벤트가 반응하게 하여 측정하는 방법이다. 크랙은 응력의 크기에 따라 형성되기 때문에 크랙의 크기나 수를 측정하여 응력을 정량적으로 측정한다. 본 연구에서는 케미칼 크랙킹 방법으로 잔류응력을 측정하기 위한 기초자료인 응력과 크랙과의 관계를 규명하기 위한 실험을 수행하였다. 시편을 제작하기 위한 재료는 PC/PBT와 PC/ABS사용하였으며 지그를 이용하여 시편을 변형을 주고 이를 솔벤트에 담궈서 크랙을 유도하였다. 솔벤트는 tetrahydrofuran과 methyl alchol을 이용하여 제조하였다. 두 재료 모두 응력이 어느 정도 이상에서만 크랙이 형성되었으며, 크랙은 응력이 증가함에 따라 대략 2차함수로 증가하였다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2009년 추계학술발표대회
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• pp.4-4
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• 2009

Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS) was welded through a combination of a diode laser and CNC. Laser beam passed the transparent PC and was absorbed in an opaque ABS. Polymers were melted and welded by absorbed and conducted heat. Experiments were carried out by varying working distance from 44mm to 50mm for the focus spot diameter control, laser input power from 10W to 25W, and scanning speed from 100 to 400mm/min. The weld bead size and the specimen cross-section were analyzed, and tensile results were presented through the joint force measurement. With focus distance at 48mm, laser power with 20W, and welding speed at 300mm/min, experimental results showed the best welding quality which bead size was 3.75mm and the shear strength was $22.8N/mm^2$. Considering tensile strength of ABS is $43N/mm^2$, shear strength was sufficient to hold two materials. A single process was possible in CNC machining processes, surface processing, hole machining and welding. As a result, the process cycle time was reduced to 25%. Compared to a typical process, specimens were fabricated in a single process, with high precision. By combining two operations processes developed process gained 50% more efficiency.

• 폴리머
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• 제36권5호
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• pp.555-563
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• 2012

사출 성형품에서 발생되는 뒤틀림은 성형공정 중 제품의 불균일한 수축과 잔류응력의 이완으로 인하여 나타나는 현상이다. 휨이나 뒤틀림 현상을 방지하기 위해서 성형품이 강성이 있도록 설계하거나 수지에 유리섬유 등으로 보강하여 사용한다. 본 연구에서는 플라스틱의 성형품에서 성형품의 설계에 따른 뒤틀림 현상을 성형조건 별로 알아보았다. 성형품의 설계는 리브로 보강된 두 종류와 보강 리브가 없는 시편을 사용하였다. 수지는 유리섬유로 보강된 비결정성 수지인 PC와 ABS를 사용하였다. 실험결과 휨은 리브의 설계에 따라 큰 변화를 보였다. 게이트 주변, 게이트 반대쪽, 그리고 흐름방향쪽 등 측정위치에 따라서 휨은 다양하게 나타났다. 이러한 휨의 결과는 유리섬유의 배향과도 크게 관련이 있음을 컴퓨터 해석을 통해 확인할 수 있었다. 리브가 없는 단순 평판에서 휨이 가장 작게 나타났으며, 리브가 흐름방향으로 놓여있는 경우가 휨에 대한 큰 저항을 보였다. 시편에 나타난 휨은 성형조건보다는 제품의 설계에 따라 크게 변하였다. 리브의 설계와 그에 따른 게이트의 위치 설정은 유리섬유의 배향과 직접적인 관련이 있으므로 성형품의 휨 조절에 매우 중요함을 보여주었다.

• 한국정밀공학회지
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• 제27권11호
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• pp.72-77
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• 2010

The fatigue characteristic of a material or a structure is derived from fatigue tests of standard specimens. However, many test results of standard specimens are very different from those of real structures. One reason for this difference is the constraint effects according to the geometrical difference. Therefore, to calculate more accurate fatigue life, the constraint effect must be considered by comparing test results of standard specimens with those of real structures. In this study, a blade of an air-conditioner was evaluated by both the test and the analysis. The results showed that a standard specimen is conservative, compared with a structure specimen. And fatigue life of an air-conditioner's blade was predicted from those.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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• pp.154-155
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• 2006

This paper describes a tracking test results for the organic polymers with PE(polyethylene) series by a declining method. After processing the 4 PE series insulations with different density, the tracking duration for each was measured and compared with that for ABS(acrylonitrile butadiene styrene). The surface condition of each specimen was carefully observed after the tracking test. As a result, HDPE showed excellent performance in tracking test.

• 한국태양에너지학회 논문집
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• 제21권2호
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• pp.9-17
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• 2001

In this paper the attempts made by the authors to explore the feasibility of utilising concentrated solar beam radiation for joining engineering thermoplastics such as Acrylonitrilc/Butadiene/Styrene (ABS), Polycarbonate(PC) and Polymethylmethacrylate(PMMA) are presented. In addition, to study the joining of the materials, necessary experimentation with applying primer was performed. Tensile tests were conducted to determine the bond strength achieved at the specimen joint interface. Microscopic examinations of the fractured joints were performed in order to analyse the overall bond quality. Finally, the results in terms of bond strength achieved at the joint interface and energy consumed in the process were compared with those obtained with similar thermoplastic joining technique utilising microwave energy. In conclusion some advantages and limitations were outlined and necessary improvements of the jointing technique were recommended.

• International Journal of Korean Welding Society
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• 제2권1호
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• pp.57-61
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• 2002

This paper presents development of a SEC(Solar Energy Concentration) utilizing the concentrated solar beam radiation for joining engineering thermoplastics such as Acrylonitrile/Butadiene/Styrene(ABS), Polycarbonate(PC) and Polymethylmethacrylate (PMMA). In addition, to study the joining of the materials, necessary experimentation with applying primer was performed. Tensile tests were conducted to determine the bond strength achieved at the specimen Joint interface. Microscopic examinations of the fractured joints were performed in order to analyze the overall bond quality. Finally, the results in terms of bond strength achieved at the joint interface and energy consumed in the process was compared with those obtained with similar thermoplastic joining technique utilizing microwave energy.

• Elastomers and Composites
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• 제55권1호
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• pp.46-50
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• 2020

Material extrusion (ME)-type 3D printing is the most popular among the 3D printing processes. In this study, the cross-section morphologies of ME-type 3D printing manufactured specimens were observed with respect to the thermal properties of the material. The cross-section morphology of a specimen is related to the deposition strength, and the outside profile of the cross-section is related to the surface roughness. The filaments used in this study, with different thermal conductivities, were the acrylonitrile-butadiene-styrene (ABS), the high impact polystyrene (HIPS), the glycol-modified polyethylene terephthalate (PETG), and the polylactic acid (PLA). The cross-sections and the surfaces of the 3D manufactured specimens were examined. In ME-type 3D printing, the filaments are extruded through a nozzle and they form a layer. These layers rapidly solidify and as a result, they become a product. The thermal conductivity of the material influences the cooling and solidification of the layers, and subsequently the cross-section morphology and the surface roughness.

• 대한조선학회논문집
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• 제48권6호
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• pp.575-580
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• 2011

Icing problem of ice-strengthened vessels is an important issue when operating in low temperature environment and it can cause damage to deck machineries and emergency equipments. Many ice-strengthened vessels have since been constructed and operated in accordance with the ice class rules such as Det Norske Veritas (DNV), Russian Maritime Register of Shipping (RS), American Bureau of Shipping (ABS) and so on. Therefore winterization is defined as the preparation of a ship for safe operation. In this research, anti-icing performance tests of weather-tight door have been carried out at various temperature conditions($5^{\circ}C$, $-10^{\circ}C$, $-20^{\circ}C$, $-30^{\circ}C$, $-40^{\circ}C$) in the low temperature cold room facility and then, ambient temperature, specimen temperature, electric current and temperature of heating cable were measured during the test operations. This research describes the construction guidelines of weather-tight door based on anti-icing test results to apply to the full-scale vessels.

• 한국표면공학회지
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• 제5권2호
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• pp.1-4
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• 1972

We have studied about the optimum chemical etching and sensitizing conditions of the plating on plastics. As specimen 'Mitzubishi Nobren MM2A' was used. The results were as follow. 1) The optimum chemical etching conditions. Etched the specimens for $10{\sim}40$ minutes at $70{\sim}80^{\circ}C$ with the etching solution of table 1, and for $10{\sim}15$ minutes at $65{\sim}70^{\circ}C$ with the etching solution of table 2 Table 1. Etching solution (I) Composition : $H_2SO_4(95%)-Component : 250 ml, Composition : $H_3PO_4(85%)$ - Component : 75ml, Composition : $K_2Cr_2O_7$ - Component : 12.5g, 2) The optimum sensitizing conditions. Sensitized the specimens for $60{\sim}90$ seconds at $25^{\circ}C$ with the sensitizing solution of table 3 Table 2. Etching solution (II) Composition : $H_2SO_4(95%)$ - Component : 22.5ml, Composition : $H_3PO_4(85%)$ - Component : 15ml, Composition : $CrO_3$ - Component : 105g, Composition : Water - Component : 150 ml, Table 3. Sensitizing solution Composition : $SnCl_2$ - Component : 9g, Composition : HCl(35%) - Component : 36ml, Composition : Water - Component : 300 ml