• Title/Summary/Keyword: A6061-T6

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A Theoretical Study on Interface Characteristics of SiC Particulate Reinforced Metal Matrix Composite Using Ultrasonics (초음파를 이용한 입자강화 금속복합재료의 계면특성에 관한 이론적 연구)

  • Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.4
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    • pp.9-17
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    • 1994
  • It is well recognized recently that ultrasonic technique is one of the most widely used methods of nondestructive evaluation to characterize material properties of nonconventional engineering materials. Therefore it is very important to understand physical phenomenon on propagation behavior of elastic wave in these materials, which is directly associated with ultrasonic signals in the test. In this study, the theoretical analysis on multi-scattering of harmonic elastic wave due to the particulate with interface between matrix and fiber in metal matrix composites(MMCs) was done on the basis of Lax's quasi-crystalline approximation and extinction theorem. SiC particulate (SiCp) reinforced A16061-T6 composite material was chosen for this analysis. From this analysis, frequency dependences of phase velocity and amplitude attenuation of effective plane wave due to the change of volume fraction of SiC particulate were clearly found. It was also shown that the interface condition between matrix and fiber in MMCs gives a direct effect on the variation of phase velocity of plane wave in MMCs.

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A Practical Method of Acoustic Emission Source Location in Anisotropic Composite Laminates (이방성 적층복합재 구조에서 AE 발생원 위치표정을 위한 실용적인 방법)

  • Kim, Jeong-Kon;Kang, Yong-Kyu;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.237-245
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    • 2003
  • Since the velocity is dependent on the fiber orientation in anisotropic composites, the application of traditional acoustic emission (AE) source location techniques based on the constant velocity to composite structures has been practically impossible. The anisotropy makes the source location procedure complicated and deteriorates the accuracy of the location. In this study, we have divided the region of interest(ROI) into a set of finite elements, taken each element as a virtual source, and calculated the arrival time differences between sensors by using the velocities at every degree from 0 to 90. The calculated and the experimentally measured values of the arrival time difference aye then compared to minimize the location error. The results from two different materials, namely AA6061-T6 and CFRP(uni-directional; UD, $[0]_{32}4$) laminate confirmed the practical usefulness of the proposed method.

Evaluation of Cryogenic Performance of Adhesives Using Composite-Aluminum Double Lap Joints (복합재-알루미늄 양면겹치기 조인트를 이용한 접착제의 극저온 물성 평가)

  • Kang, Sang-Guk;Kim, Myung-Gon;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.19 no.4
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    • pp.23-30
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    • 2006
  • In the development of a cryogenic propellant tank, the proper selection of adhesives to bond composite and metal liner is important for the safety of operation. In this study, 3 types of adhesives were tested for the ability to bond CFRP composites developed for cryogenic use and aluminum alloy (Al 6061-T6) for lining the tank using double-lap joint specimens. The double-lap joint specimens were tested inside an environmental chamber at room temperature and cryogenic temperature ($-150^{\circ}C$) respectively to compare the bond strength of each adhesive and fracture characteristics. The material properties with temperature of component materials of double-lap joints were measured. In addition, ABAQUS was used for the purpose of analyzing the experimental results.

Seismic and Stress Analysis of 72.5kV GIS for Technical Specification of KEPCO (72.5kV GIS 전력 장비의 KEPCO 기준 내진 및 응력 해석)

  • Lee, Jae-Hwan;Kim, Young-Joong;Kim, So-Ul;Bang, Myung-Suk
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.3
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    • pp.207-214
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    • 2017
  • High voltage electric power transmitter GIS(Gas Insulated Switchgear) above 72.5kV needs to satisfy domestic Korean peninsular standard(ES-6110-0002) in KEPCO with respect to normal and special operation conditions which include internal gas pressure, dead weight, wind and seismic load. Some other requirements not described in Korean standard can be applied from other international standards such as IEC(International Electronical Committee) 62271-203 and 62271-207. The GIS is a kind of pressure vessel structure made of aluminum and filled with SF6 gas of internal pressure 0.4~0.5MPa. Finite element analysis of GIS is performed with such operational loads including seismic loading and the stability and reliability is determined according to ASME BPVC(Boiler and Pressure Vessel Code) SEC. VIII standard where the allowable stress level of the pressure vessel is suggested. The result shows that the stress of GIS is satisfied the allowable stress level and the safety factor is about 2.3 for Korean peninsular standard.

Using ultrasound infrared thermography to detect defects in lap joint Friction stir welding (초음파 적외선 열화상을 이용한 마찰교반용접부의 결함 검출)

  • Park, Hee-Sang;Choi, Man-Young;Park, Jung-Hak;Lee, Young-Ho;Choi, Won-Young;Ko, Jun-Bin;Choi, Won-Doo
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.67-67
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    • 2009
  • 알루미늄 합금 재질은 무게의 경량화와 기계적강도가 우수하며 다른 비철금속에 비하여 값이 저렴한 장점이 있다. 현재 산업현장에서 활용하는 가장 흔한 접합법으로 TIG, RSW 등과 같은 용융 용접법을 현재는 많이 사용 하고 있지만 열전도도가 높아 열 확산이 빠르고, 이에 따라 모재의 팽창이 일어나 열변형을 유발하며, 산화피막은 그 내부에 함유된 결정수가 아크용접 중 분해되어 수소를 방출함으로 기공이 발생하여 부도체로 저항용접시 전도성을 방해하는 등의 문제를 발생시킨다. 또한 철에 비해 4배정도 큰 전기전도율에 따라 저항용접시 대전류를 사용해야 하는 등의 문제점이 발생하고 있다. 이와 같은 알루미늄 합금의 용융용접 과정에서 발생하는 단점을 극복하는 기술로 고상접합 방법인 마찰교반용접법(Friction Stir Welding)이 활용되고 있다. FSW는 1991년 영국의 TWI에서 개발된 최신 용접법으로 모재를 용융점 아래에서 고상용접시키는 방법으로 용융에 따른 열변형과 흄가스(hume gas)와 스패터(spatter)를 억제시켜 주는 친환경적인 용접법이다. 이러한 마찰교반용접의 기술은 그동안 특허에 따른 로열티가 산업현장에서 사용하는데 문제가 되었으나 특허보호 기간인 20년이 1년정도의 기간밖에 남지 않은 상황에서 그 사용은 날로 증가하리라 본다. 이러한 마찰교반용접부의 결함을 평가하는 방법에는 UT, RT 등이 활용되고 있으나 얇은 박판에서의 결함검출은 용이하지 않다. 이리한 문제점을 해결하기위하여 초음파 가진을 이용한 적외선 열화상 검출 기법을 이용하여 마찰교반용접부의 결함 검출 가능성을 연구하였다. 20kHz의 주파수를 400Watt로 가진시켜 겹치기(lap joint) 마찰교반용접이된 A6061-T6의 용접부에 초음파를 입사하였을 때 발생하는 열을 적외선 열화상 카메라를 이용하여 측정함으로써 마찰교반겹치기 용접부의 결함 검출에 활용하였다. 용접부에 초음파를 입사하였을 때 부분적으로 온도차이가 발생하였고, 그에 따른 열화상을 검출 할 수 있었다. 이러한 열화상과 실제 시험편의 용접부의 강도를 평가하기 위하여 인장시험을 하였다. 그 결과 초음파 적외선 열화상 검출에서 발열부위가 나타난 부분이 인장시험에서 낮은 인장강도를 보였다.

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