• 제목/요약/키워드: A6061

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플라즈마 절단 후 제작된 용접부의 기계적 특성

  • 신규인;김형곤;박재학;김성청
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1999.06a
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    • pp.201-206
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    • 1999
  • The influence of surface preparation methods after plasma cutting on the quality of welding zone is investigated. For comparison. three types of welded specimens are prepared by machining(YM), plasma cutting with light regrinding(WPG) and without regrinding(WP), by using three kinds of materials, carbon steel(S45C), stainless steel(Type304) and aluminum alloy (6061-T6). Nondestructive examination, hardness test, microstructure examination, and fracture toughness test are performed. The results show that there is no appreciable reduction in hardness or fracture toughness in WP specimens. But a little difference in heat affected gone size is observed.

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Friction Welding of Dissimilar Press Punch Materials and Its Evaluation by AE (이종재(SKNM50-SCM440) 금형펀치의 마찰용접과 AE품질평가)

  • 오세규;박일동;전태언;이원석;이향동
    • Proceedings of the KWS Conference
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    • 1995.10a
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    • pp.165-169
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    • 1995
  • This paper deals with determining the proper friction welding condition and analyzing mechanical in of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to aluminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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SOLIDIFICATION CRACKING SUSCEPTIBILITY OF

  • Yoon, Jong-Won
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.577-582
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    • 2002
  • The solidification cracking susceptibilities of AI-Mg-Si alloy laser welds were assessed using the self-restraint tapered specimen crack test. The cracking susceptibility of 6061 and 6082 Al-Mg-Si alloy laser welds was substantially reduced when the filler wire containing high Si such as Al-12 wt.% Si (4047A) was used. The amount of eutectic was observed to affect the solidification cracking of Al-Mg-Si alloy laser welds. Abundant eutectic seems to heal the cracking and reduces the cracking susceptibility, while an initial increase in eutectic liquid leads to the increased cracking tendency.

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A study on the corrosion characteristics of GMA and FS welded Aluminium alloy (알루미늄 합금 접합부의 부식 특성 연구)

  • 윤병현;노중석;김홍주;장웅성
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.293-295
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    • 2004
  • For the evaluation of corrosion resistance, Al 6061-T6 alloy was welded by Friction Sti. Welding(FSW) and Gas Metal Arc Welding(GMAW) evaluated by Tafel method and immersion test. The Tafel and immersion test results indicated that GMA weld was severely attacked compared with those of friction stir weld. It may be mainly due to the galvanic corrosion mechanism act on the CMA weld.

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High strain rate test of aluminum alloy with torsional Hopkinson bar (비틂홉킨슨봉을 이용한 알루미늄합금의 고속 전단변형 실험)

  • 전병선;유요한;정동택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.80-83
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    • 1997
  • The split Hopkinson bar technique is the most widely used method to study material behavior at high strain rate deformation. In the present paper, a torsional Hopkinson bar for testing thin-walled tube specimens at high strain rate is described. From the experiment of aluminum 6061, dynamic stress-strain relationship can be obtained and dynamic result is compared with static one.

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Research about Size Effect of Solid Particles on Erosion Resistance of Aluminum Alloy and Infrared Windows (충돌 입자의 크기에 따른 알루미늄 합금과 적외선창의 입자침식 저항성 연구)

  • Hong, Yun Ky;Moon, Kwan Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1027-1034
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    • 2016
  • In this research, experimental study about size effect of solid particles on erosion resistance is presented. A high-density polyethylene particle with a mm-sized diameter is accelerated using a two-stage light gas gun up to Mach number of approximately 3.0. An accelerated particle impacts aluminum alloy such as Al1050 and Al6061 T6, and infrared windows such as ZnS and sapphire specimens. For the aluminum alloy, craters that form on the surface of the specimens are measured to characterize the erosion resistance of the material. For the infrared windows, repetitive tests are conducted until a linear or circumferential crack is found to create damage threshold curves that define a material's erosive resistance. From the comparison of test data for various sizes of high-density polyethylene particles, it is found that erosion resistance of material is linearly dependent on the size of particles.

Correction of the hardness measurement for pile-up materials with a nano indentation machine (파일-업 재료에 대한 나노 압입 시험기의 경도 측정값 교정)

  • Park, Moon Shik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.98-106
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    • 2016
  • Measurements of the elastic modulus and hardness using a nano indentation machine rely on the equation for the fitted contact area, which is valid for only sink-in materials. For most soft engineering materials that involve pile-up behavior rather than sink-in, the contact area equation underestimates the contact area and thus overestimates the elastic modulus and hardness. This study proposes a correction method to amend erroneous hardness measurements in pile-up situations. The method is a supplemental derivation to the original hardness measurement with the known value of the elastic modulus. The method was examined for soft engineering metals, Al 6061 T6 and C 12200, via tensile tests, nano indentation tests, impression observations, and finite element analysis. The proposed technique shows reasonable agreement with the analytical results accounting for strain gradient plasticity from a previous study.

A model of fatigue crack growth based on plastic stretch at the crack tip (균열선단의 소성스트레치를 이용한 피로균열성장모델)

  • Ju, Yeong Sik;Kim, Jae Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.3
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    • pp.15-22
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    • 2003
  • The fatigue crack growth model is derived and the retardation model is proposed. The fatigue crack growth model considers the residual plastic stretch on the crack surface which results from the plastic deformation at the tip of fatigue crack. The fatigue crack growth rate is calculated by using the cumulative fatigue damage and plastic strain energy in the material elements at the crack tip. This model gives the crack growth rate in reasonable agreement with test data for aluminum alloy AL6061-T651 and 17-4PH casting steel. The fatigue crack growth retardation model is based on the residual plastic stretch produced from a tensile overload which reduced the plastic strain range of the following load cycles. A strip-yield model of a crack tip plasticity is used for the calculation of a plastic zone size. The proposed retardation model characterized the observed features and delayed retardation of the fatigue crack growth under tensile overload.

Influence of Surface Roughness on Morphology of Aluminum Alloy After Pulsed-Laser Irradiation (펄스 레이저 조사 후 알루미늄 합금의 표면상태에 대한 표면 거칠기의 영향)

  • Choi, Sung-Ho;Kim, Chung-Seok;Jhang, Kyung-Young;Shin, Wan-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1105-1111
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    • 2011
  • The objective of this study is to investigate the influence of surface roughness on the morphology of aluminum 6061-T6 alloy after irradiation with a Nd:YAG pulsed laser. The test specimen was prepared by a polishing process using a diamond paste ($1{\mu}m$) and emery polishing papers (#100, #220, #600, #2400) to obtain different initial surface roughness. After irradiation with ten pulsed-laser shots, the surface morphology was examined by using scanning electron microscopy (SEM), optical microscopy (OM), and atomic force microscopy (AFM). The diameter of the melted zone increased with the surface roughness because the multiple reflections and absorption of the laser beam occurred on the surface because of the surface roughness, so that the absorptance of the laser beam changed. This result was verified using the relative absorptance calculated from the diameter of the melted zone with the surface roughness and the diameter increased with the average surface roughness.

Pressureless Infiltration Processing of B4C/Al Composite by Surface Modification (표면 개질에 의한 상압에서의 B4C/Al복합체 제조 방법)

  • 임경란;강덕일;김창삼
    • Journal of the Korean Ceramic Society
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    • v.40 no.2
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    • pp.128-131
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    • 2003
  • Formation of$B_4C/Al$composite by pressureless infiltration was investigated by lowering wetting angle via surface modification of $B_4C$powder with alumina precursor. Surface modification was confirmed by zeta potential analysis. The$B_4C/Al$composite was prepared by placing an Al 6061 disk on the$B_4C$preform and heating at $1030{\circ}C$/20 min under a flowing argon, but no infiltration took place for a bare $B_4C$ preform even at$1250{\circ}C$/30 min. Analysis of XRD and SEM showed the $Al_3BC$phase besides$B_4C$and Al, but no trace of deteriorative$A1_4C_3$.