• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.72-77
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• 2003

In order to develop ASTM A302 grade C type steel plate with excellent weldability, several steels with different chemistry have been manufactured and evaluated their mechanical properties and weldability. Trial A302-C steels have revealed tensile strength in the range of $61-67kg/mm^2$ and elongation in the range of $27{\sim}32%$, depending on chemical compositions within the ASTM specification range. In case of impact toughness, trial steels showed in the range of 58-70J at $0^{\circ}C$. From the weldability test, the minimum preheat temperature was found to be about $150^{\circ}C$, and automatic welding condition satisfied the requirements of both ASTM specification and users.

• 분석과학
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• 제22권4호
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• pp.302-306
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• 2009

철강 중의 미량 붕소는 소재의 기계적, 물리적 특성에 중요한 영향을 준다. 즉발감마선 방사화 분석법에 의해 저합금강 시료 중의 미량 붕소를 측정하였다. 시료는 한국표준과학연구원에서 제조한 저합금강 표준물질KRISS 101-01-C21~C26을 이용하였으며, 측정방법의 유효성 확인을 위해 NIST SRM 362, 364, 1761, 1762를 정확도관리용 시료로 사용하였다. NIST SRM 362를 제외하고는 측정 농도가 인증값의 불확도 범위내에서 잘 일치하였다. 불확도는 ISO guideline에 따라 평가하였으며, 포함인자 2를 적용하여 확장불확도를 산출하였다. 붕소 농도 mg/kg수준에서 상대확장불확도는 3%에서 7% 사이였다. 그 결과를 용매추출-유도결합플라스마 방출분광분석결과와 비교하여 제시하였다.

• 한국분말재료학회지
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• 제5권4호
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• pp.299-302
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• 1998

Dimensional accuracy is one of the most important issues in the production of sintered parts. The iron-copper-carbon system is commonly used alloys in sintered structural parts production. The dimensional control of these alloys, however, is not easy because of their complex sintering behavior. This study is an effort to clarify the influence of common factors on dimensional change of Fe-Cu-C sintered structural parts. We determined the effect of such various parameters as chemical composition, particle diameter, compact density, sintering temperature and sintering time on dimensional changes. Consequently, we obtained a useful formula to predict the final dimension in function of these parameters. The effect of typical impurities in copper powder on the dimensional change of sintered parts has also been described.

• 소성∙가공
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• 제23권5호
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• pp.297-302
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• 2014

The current paper introduces work that was conducted during the development of a stamping die for a reinforce center pillar made from high strength steel. In the current study, the Bauschinger effect on the springback analysis was studied by comparing simulation results with real panels, which are currently in production. For a complicated part shape, quantitative measurements of the deformed shape are not easy in general to obtain. An adjustment procedure of the shape data for some chosen sections has been suggested to improve the accuracy of the quantitative measurements. The results show that the kinematic hardening model provides more accurate results.

• 한국해양공학회지
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• 제9권2호
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• pp.141-148
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• 1995

Fatigue tests were carried out by a rotary bending testing machine of cantilever type. M.E.F.(ferrite encapsulated islands of martensite) materials were made by a series of heat treatment from a low carbon steel(SM 20 C). The fatigue tests were conducted at stress levels of 302 MPa and with frequencies of 25Hz, 2.5 Hz and 0.5 Hz in 3% NaCl solution. The fatigue strength increased with frequency got higher. The microcracks and corrosion pits were generated at the boundary between the matrix and the 2nd phase. The cracks generated by the corrosion pits were coalesced with the pits around the notch and became the initial crack. The $N_i/N_f$ ratio increased as the frequency and stress level decreased. The interference phenomenon increased with stress level and frequency gots higher. The crack propagation rate was delayed as the stress level lowers and the frequency gets higher, however, the range of the stress intensity factor depended only on a stress level.

• 한국표면공학회지
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• 제51권5호
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• pp.297-302
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• 2018

The important drawback of hardware fasteners consisted of 304 stainless steel (STS) is a frequent galling caused by a combination of friction and adhesion between the sliding surface. To improve the anti-galling effect, Sn-Al coatings by a thermal diffusion have been developed. The thermal diffusion by pack cementation with an $AlCl_3$ activator at $250^{\circ}C$ for 1 hour produced an Sn-Al alloy coating layer with an average thickness of $9.9{\pm}0.5{\mu}m$ on the surface of 304 STS fasteners. Compared with the galling frequency of the 304 STS fasteners, Sn-Al coatings on the surface of 304 STS fasteners demonstrated about 2.8-time reduction of the galling frequency.

• 소성∙가공
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• 제20권4호
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• pp.296-302
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• 2011

The objective of this paper is to determine the effect of process parameters on the behavior of a 18Cr-10Mn-$0.44N_2$ nitrogen steel sample deformed by hot rolling. Compression tests were carried out at high temperatures to determine the flow stresses needed for a finite element(FE) analysis. The strain rate, ranging from 0.1 to $1.0s^{-1}$, significantly affected the flow stress at temperatures higher than $1,000^{\circ}C$. Non-isothermal rolling simulations and laboratory rolling tests were performed with plate specimens 14.5mm thick, 135mm wide and 226mm long. A rolling reduction of 15% per pass leading to a cumulative rolling reduction of 60% was determined as optimal. The extension ratio of 176.5% in the length direction was about 30.4 times greater than the extension ratio of 5.8% in the width direction. Isotropic properties for tensile strength, microstructure and grain size were measured after mock-up hot rolling tests. The results from the mockup tests were found to be in good agreement with those of the simulations.

• 열처리공학회지
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• 제8권4호
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• pp.302-317
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• 1995

After initial structure of AISI 9260 steel is changed into pearlite and martensite, one is isothermally annealed at $700^{\circ}C$ below of $A_1$ transformation point and the other is isothermally annealed at the same condition after 3 cycles of heating and cooling between $680^{\circ}C$ and $780^{\circ}C$ of $A_1$ transformation point. Analyzing the changes of microstructure, mechanical properties and fractography of tension test, we obtained result as follows. The fastest spheroidization rate by changes of initial structure and heat treatment cycles is appeared at the heat treatment cycle which is isothermally annealed after 3 cycles of heating and cooling at below and above $A_1$ transformation point for martensite. At the above condition, the perfect spheroidization structure is appeared after 60hrs and after then, globular carbide is being coarsened. The mean diameter of globular carbide is $2.4{\times}10^{-3}mm$ after 90hrs. The changes of tension strength during spheroidization heat treatment follows Orwan function, ${\sigma}_o={\sigma}_i+Gb/l$, where l is interspacing of carbide particles and at the above condition, ${\sigma}_o=70.48+2.5{\times}10^{-3}/l(kg/mm^2)$. Fractography of fracture of spheroidization structure in tension test is appeared as dimple which is ductile rupture type by nucleation and growth of void, size of dimple is larger and deeper with increasing of heat treatment time.

• 한국토양환경학회지
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• 제5권2호
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• pp.55-66
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• 2000

본 실험에 사용된 토양으로는 U. S EPA Synthetic Soil Matrix를 선택하였고, 오염된 토양을 만들기 위하여 건조 토양의 무게 백분율로 4.79%에 해당하는 양만큼의 Pyrene을 Dichlomethane에 녹여 고체상태인 Pyrene을 토양에 오염시켰다. 오염된 시료(50$\pm$0.1mg)를 전기적으로 열적처리하는 열반응기는 외경이 20cm, 높이가 30cm인 실린더 형태로서 Pyrex재질로 제작하고 윗부분과 아래 부분은 알루미늄 플랜지로 밀폐시켰다. 내부에는 stainless steel판(3.5cm$\times$13cm$\times$0.00254m, 3.5cm$\times$13cm$\times$0.00254cm, 302 stainless steel shim)과 두개의 전극봉으로 구성되었다. 각각의 토양을 열적처리하기 위한 조건은 최고온도가 45$0^{\circ}C$에 가온율이 $1130^{\circ}C$/s인 경우, 최고온도 $760^{\circ}C$에 가온율이 $950^{\circ}C$/s인 경우 그리고 최고온도가 $977^{\circ}C$ 에 가온율이 $977^{\circ}C$ /s인 경우를 선정하였다. 토양을 열처리한 후 알루미늄 foil funnel과 glass filter paper에서 타르를 포집하였으며, 타르와 잔류토양 시료내의 물질은 Dichlorornethane을 이용하여 추출하였고 이를 HPLC로 측정하였다. 실험결과, 최고온도가 $455^{\circ}C$ 인 경우 Tar Filter에 포집된 Tar색은 White이었으며 대부분의 성분이 Pyrene으로 나타났다. 최고온도가 $760^{\circ}C$ 인 경우는 Tar의 색이 Pink brown이었으며, 약간의 그을음덩어리(Cluster)가 전극관과 Tar Filter의 표면에서 발견되었다. $977^{\circ}C$ 의 경우 Tar색은 Dark brown이었다. Tar성분을 추출하여 HPLC로 분석한 결과, 6개의 Bipyrene의 isomer가 발견되었으며 그 중에서 bacterial cell이나 human cell에 돌연변이를 유발할 수 있는 매우 유해한 성분으로 분류되는 Cyclopenta(cd) pyrene(CPEP)는 온도 조건 $455^{\circ}C$ 에서는 검출되지 않지만 $760^{\circ}C$ 및 $977^{\circ}C$ 에서는 검출되는 특징을 보였다. 그밖에 미미한 양이지만 C14H10과 C15H10이 검출되었다.

• 한국분말재료학회지
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• 제25권4호
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• pp.302-308
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• 2018

A lean alloy is defined as a low alloy steel that minimizes the content of the alloying elements, while maintaining the characteristics of the sintered alloy. The purpose of this study is to determine the change in microstructure and mechanical properties due to the addition of silicon or tin in Fe-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P alloys. Silicon- or tin-added F-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P master alloys were compacted at 700 MPa and subsequently sintered under a $H_2-N_2$ atmosphere at $1120^{\circ}C$. The sintered density of three alloy systems decreases under the same compacting pressure due to dimensional expansion with increasing Si content. As the diffusion rate in the Fe-P-Mo system is higher than that in the Fe-P-Mn system, the decrease in the sintered density is the largest in the Fe-P-Mn system. The sintered density of Sn added alloys does not change with the increasing Sn content due to the effect of non-dimensional changes. However, the effect of Si addition on the transverse rupture strengthening enhancement is stronger than that of Sn addition in these lean alloys.