• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.1063-1066
• /
• 2002

The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2012.05a
• /
• pp.441-442
• /
• 2012

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.881-888
• /
• 1997

A new algorithm for detection of tool fracture in milling process was developed. The variation of the peak-to-valley value of cutting load was used in this algorithm. Various kinds of vectors representing the condition of tool, such as tool condition vector, reference tool condition vector, tool condition variation vector were defined. Using these vectors, tool fracture index which represents the magnitude of tool fracture and is independent of tool run-outs is developed. Small and large tool fracture and chipping under various cutting condition could be detected using proposed tool fracture index, which was proved with cutting force model and experiments.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2010.05a
• /
• pp.137-138
• /
• 2010

• Proceedings of the Safety Management and Science Conference
• /
• 2001.05a
• /
• pp.189-193
• /
• 2001

This paper analyses the tool switching problem in the dynamic environment, where parts to be processed on a flexible machine arrive randomly. As the total number of tools required to Process a set of parts on the machine is generally larger than the available magazine storage capacity, tool switches between parts are usually necessary. We assume that tool switching must be made just before the processing of the parts. Since the time required for tool switches can be significant relative to processing time and cause the processing of parts to be delayed, it is desirable to minimize the number of tool switches. Therefore, we present one heuristic algorithm to minimize the total number of tool switches and the t)reposed heuristic is compared with the KTNS (Keep Tool Needed Soonest) policy on randomly generated problems.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.411-412
• /
• 2006

A high nitrogen PM tool steel has shown to have an excellent galling resistance due to the introduction of a high amount of a low friction phase predominantly consisting of VN. Tool making and heat treatment are according to standard procedures. An increase of tool life of more than two times compared to ordinary tool steels is found. Furthermore, the new low friction tool steel shows a potential for sintered parts with higher densities through the applica bility of increased compaction pressure or minimized lubricant amount.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.1003-1008
• /
• 1997

In this paper, the prediction of cutting force and tool deflection in the ball-end milling process are studied. Identifying various cutting region using Z-map, cutting force in the ball-end milling process can be predicted. Cutting force deflects the tool and the tool deflection changes the cutting force. Tool deflection is included in the cutting force prediction. Tool deflecition also causes machining error of the machined surface. A series of experiments were performed to verify the simulated cutting force and machining error.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1998.10a
• /
• pp.26-31
• /
• 1998

The effect of tool angles on the surface roughness in face milling is studied. First, the relation between tool angles and rotation angles is identified. Using this relationship, it is obtained that the projection of insert nose shape on cutting profile, which is a part of ellipse. The effect of spindle tilt is also considered for the tool angles. It si shown that tool angles along with nose radius and feed rate have an effect on surface roughness.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.05a
• /
• pp.779-782
• /
• 2000

This paper aimes to clarify the effects of tool geometry on the tool life in machining of STS 304. The main conclusions obtained were as follows. The lift of TiN coated cermet tool was the longest, exhibiting shorter life in the order of P2O, cermet, TiCN coated carbide and TiAIN coated carbide tools. S-type tool showed the best performance of all tools used in this tests due to preventing the boundary wear of the side cutting edge.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.3-8
• /
• 2002

An intelligent polishing robot automation system is developed. Automatic Tool Change System(A.T.C.), Tool Posture Angle Control, and Robot Program for Polishing Application are developed and integrated into a robotic system that consists of a robot, pneumatic finding tool, and finding abrasives (papers and special films). A.T.C. is specifically designed to exchange whole grinding tool set for complete unmanned operation. Tool Posture Angle Control is developed to give a certain skew angle rather than right angle to tools on the surface for best finishing results. A.T.C. and Tool Posture Angle Control is controlled by a PC and the robot controller. Also, there have been some considerations on enhancing the performance of the system. Some elastic material is inserted between the grinding pad and the holder for better grinding contact. The robot path data is generated automatically from the NC data of previous machining process.