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Cradle(R)의 Web Access를 이용한 철도시스템 사양관리환경 구축방안 연구 (A Study on the Method to Establish an User Environment of a Requirements Management Database Using Web Access of Cradle(R))

  • 정경렬;박철호;송선호;허지열
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.132-140
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    • 2009
  • The Cradle(R) is specialized systems engineering tool that developed by 3SL(Structure Software System Limited) that has headquarters in U.K. and U.S.A.. It is recognized as the fastest growing Computer-Aided Systems Engineering Tool(CASE Tool). We built up requirements management database by using Cradle(R) on urban maglev program in Korea. So Cradle(R) provide a network function, is available accesses of clients in external organization that is associated on urban maglev program by the internet. However the network function of Cradle(R) require an opening of some a specific network ports and may causes a decreasing network speed. In this paper, we propose the method to establish an user environment of a requirements management database that overcome constraints on network condition.

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공구파손감지용 비젼시스템의 NC실장에 관한 연구 (A Study on the NC Embedding of Vision System for Tool Breakage Detection)

  • 이돈진;김선호;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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다이아몬드 공구를 이용한 미세 홈 가공 (Machining of Micro Groove using Diamond Tool)

  • 임한석;김창호;김봉향;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.75-79
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    • 1995
  • A cutting experiment using diamond tool was performed to make the die cabity which is composed of micro groove with mirror surface. Fine cutting depth was generated by the elastic recovery of the modified tool holder on the conventional M/C. Surface roughness and profile were investigated with cutting speed and depth and through the low cutting speed of 10mm/min, Rmax 0.005 .mu. m or less of machined surface could be achieved.

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정보화에 의한 시설공사 감리업무 전자화방안 (Electronic Supervision System of Construction Facility by Construction IT)

  • 강인석;문현석;박서영;이양규
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.1143-1148
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    • 2005
  • Recently, the application of construction IT (Information Technology) is recognized as an essential tool for the effective construction management and construction CALS. And the large construction projects are already using PMIS tool, and the application of construction IT tool will be accelerated by rapid popularization of computerized construction management system. This study defines a concept of construction IT and suggests an improved method to apply construction IT tool for construction supervision system.

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Prevention of Crack Formation by Changing Tool Shapes in Powder Compaction Process

  • Pang, Y.C.;Lee, H.C.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.30-31
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    • 2006
  • In a multi-action tooling system, which is usually used for the powder compaction process to fabricate the complex multilevel parts, crack formation is crucially detrimental and should be avoided. Among various process factors, tool shape is an important factor to prevent the crack formation during powder compaction process. In this work, the effects of different tool shapes were investigated through the experimental oberservation of pore distribution in real products and the finite element analysis of residual stresses. The results were interpreted based on non-uniform powder density in the compacted parts.

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전해복합에 의한 미세절삭가공 특성연구 (A Study on the Characteristics of Compounding Electrolytic Machining in micro-cutting)

  • 손민기;손성민;안중환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.502-506
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    • 2001
  • This paper presents a new method for cutting steel with a diamond tool using electrolysis. The electrolysis is adopted in the diamond cutting to prevent the high chemical activity between a diamond tool and an iron-based workpiece. The basic principle of the method is to oxdize a thin substrate of the workpiece by electrolysis ahead of the diamond tool which cuts the oxidized layer. A desired shape can be obtained by repeating this process. The cutting force is reduced because the diamond tool removes only the weakened material by electroysis. The reduction of the cutting force suppresses the excessive wear of the diamond tool. The oxidization penetrates several micrometers in depth along the previously formed shape. The corrosion rates depend on current density and make suggestions on the optimum cutting conditions.

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엔드밀링 공구의 유한요소해석을 통한 이송속도 스케줄링의 기준 절삭력 산출 (Calculation of a reference force for feedrate scheduling using the FEM analysis of a tool)

  • 이한울;조동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.416-421
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    • 2004
  • Off-line feedrate scheduling is presented as the advanced technology to regulate cutting forces at the desired level through change of feedrates. In rough cutting, the feedrate scheduling aims at reducing the machining time, which is the most important factor for better productivity. Thus, the largest force which can avoid breakage of tool shank and tooth is a reference force for feedrate scheduling in rough cutting. In this paper, a calculation method of the reference cutting force for feedrate scheduling is developed. This model calculates rupture plane of tooth using the FEM analysis of a tool and computes the reference force using the transverse rupture strength of a tool. Experiments validate that the presented feedrate scheduling model reduced machining time drastically and regulate cutting forces at the reference cutting force.

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고속가공기의 가공성 평가방법에 관한 연구 (A Study on the Evaluative Method of Workability For High Speed Machining)

  • 이춘만;류승표;황영수;정원지;정종윤;고태조
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1858-1863
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    • 2003
  • The properties of a machine tool greatly affect machining quality since a machine tool has large variance in its features. Machine tool makers want to find best machining condition with the one that they have built. Machine builders need to develop test specimen since it helps finding characteristics of machine tools when the machining properties of the specimen are analyzed. This paper develops test specimen to identify features of the main spindle, the feeding device, and the frame of a machine tool. The specimen is machined with a high speed machine and the features of the machine are analyzed with test items. They are surface roughness, overshoot in axial movement, errors in circular movement, feeding with small movement, and compensational error. This work can improve usability for a machine tool in machining practice.

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가상기계 구현을 위한 공작기계 모니터링 (Machine monitoring for implementing a virtual machine)

  • 배완준;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.311-315
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    • 2000
  • In thls paper, a remote machine monitoring system for a vimal machine is proposed. The monltonng system is one of the core functmns of a vimd machne that provides a modeling and simulation environment for machining processes and management of the machine life cycle. The proposed system contains the modules for investigating tool wear using neural network and web-based real time process monitoring. An example implementation for tool wear and machining status monitoring is illustrated

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원테스트를 통한 공작기계의 오차분석 (Error Diagnosis of a Machine Tool by Circular Tests)

  • 안일혁;김성수;민경석;최우천;홍대희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1162-1165
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    • 2003
  • Contouring errors are important especially for high speed and precision machining. Since the contouring errors of a machine tool affect the error of a machined part directly, it is necessary to find the contouring errors by some relevant tests. In this study, contouring errors are obtained by performing circular tests with a grid plate. Various error sources are diagnosed by a least square method.

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