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Stellite bearings for liquid Zn-/Al-Systems with advanced chemical and physical properties by Mechanical Alloying and Standard-PM-Route

  • Zoz, H.;Benz, H.U.;Huettebraeucker, K.;Furken, L.;Ren, H.;Reichardt, R.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.9-10
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    • 2000
  • An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

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사각형 여과집진기 충격기류 시스템의 최적탈진조건에 관한 실험적 연구 (Experimental study on the optimum pulse jet cleaning conditions of a rectangular bag-filter system)

  • 박승욱;김태형;이효우;하현철;정재훈
    • 한국산업보건학회지
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    • 제18권3호
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    • pp.189-203
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    • 2008
  • Cylindrical bag filter system with pulse jet cleaning has been the most common device to control particle laden exhaust gas from the various industrial processes. But, it has many shortcomings due to particle reattachment and frequent bag rupture. In recent years, rectangular type bag filter system has been developed to overcome the problems associated with the cylindrical system. However, not many studies about the rectangular system were not done, compared to the cylindrical system. In this study, the optimum pulse jet cleaning conditions were thus tested by the series of experiments. The factors tested in this study are pulse distance, pulse pressure, pulse duration, the number of holes for pulsing and bag materials. A single bag ($1,500mmL{\times}50mmW{\times}300mmH$) system and a multi-bags (3 bags in a row) were tested separately. The highest removal efficiency with a single bag system was found at the conditions with pulse distance of 10cm, pulse pressure of $3kg/cm^2$, pulse duration of 0.3s, pulse jet number of 6 and Polyester bag. With the multi-bags system, the best cleaning conditions were found at the bag interval of 20cm with the simultaneous pulsing and the bag interval of 15cm with the serial pulsing.

고속도강의 미세조직에 미치는 합금원소 및 수직원심주조 조건의 영향 (Influence of Vertical Centrifugal Casting (V.C.C) Conditions and Alloying Elements on Microstructures of High Speed Steel)

  • 김석원;이의종;우기도;김동건
    • 한국주조공학회지
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    • 제20권5호
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    • pp.323-329
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    • 2000
  • The HSS consists of hard carbide and matrix of martensite, and so its characteristics of wear resistance, fracture resistance, and surface roughness are good. This study was undertaken to investigate the influence of Nb and V and manufacturing conditions on microstructural behaviors and characteristics in the HSS cylindrical specimens(90 $mm^{O.D.}$ ${\times}$ 60 $mm^{I.D.}$ ${\times}$ 50 $mm^H$) manufactured using VCC(Vertical Centrifugal Casting). In the specimen of Fe-2C-6Cr-1.5W-3Mo-4V alloy, the amount of MC carbide was increased and $M_7C_3$ carbide was decreased with the increase of V and Nb contents. The primary VC carbide was formed and followed by the rod-type eutectic MC carbide was formed in the cell boundary in 9%V added specimen. MC carbide was increased, and $M_7C_3$ carbide was decreased with the addition of Nb content. In the specimen containing more than 3%Nb, primary NbC carbide was formed within the cell of matrix. With increase in rpm, cell and carbides became fine, and amount of carbide $M_7C_3$ was decreased due to increase in cooling rate.

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Evaluation of Soybean Oil as a Lipid Source for Pig Diets

  • Park, S.W.;Seo, S.H.;Chang, M.B.;Shin, I.S.;Paik, InKee
    • Asian-Australasian Journal of Animal Sciences
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    • 제22권9호
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    • pp.1311-1319
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    • 2009
  • An experiment was conducted to determine the effects of soybean oil supplementation replacing tallow in pig diets at different stages of growth. One hundred and twenty crossbred (Landrace${\times}$Yorkshire${\times}$Duroc) pigs weighing 18 kg on average were selected. Pigs were randomly allotted to 12 pens of 10 pigs (5 pigs of each sex) each. Three pens were assigned to each of the four treatments: TA; tallow diet, TA-SO-80; switched from tallow to soybean oil diet at 80 kg average body weight, TA-SO-45; switched from tallow to soybean oil diet at 45 kg average body weight, and SO; soybean oil diet. Treatment SO was significantly lower in ADG than tallow diets (TA, TA-SO-80 and TA-SO-45) during the grower period (18 to 45 kg). However, treatment SO showed greatest compensation in ADFI and ADG during the finisher-2 period (after 80 kg body weight). ADFI and ADG and Gain/Feed for the total period were not significantly different among treatments. Loin area, back fat thickness, firmness and melting point of back fat were not significantly different. The levels of total cholesterol and low density lipoprotein+very low density lipoprotein cholesterol in serum were significantly lower in treatment SO than in treatments TA-SO-45, TA-SO-80 and TA. The level of serum triglyceride linearly increased as the length of the tallow feeding period increased. Serum immunoglobulin-G (IgG) level was significantly higher in the soybean oiltreatment than in other treatments. Major fatty acid composition of short rib muscle and back fat were significantly influenced by treatments. Contents of ${\alpha}$-linolenic acid (C18:3) and docosahexaenoic acid (DHA, C22:6) linearly increased as the soybean oil feeding period increased. In conclusion, soybean oil can be supplemented to the diet of pigs without significant effects on growth performance and carcass characteristics. The level of polyunsaturated fatty acids (PUFA), especially $\omega-3$ fatty acids in the carcass was increased by soybean oil supplementation.

플러그묘 이식시스템 개발(I) - 진공흡인식 이식 메커니즘 개발 - (Development of Transplanting System for Plug Seedlings(I) - Development of Transplanting Mechanism using Vacuum Suction -)

  • 이공인;허정욱
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2017년도 춘계공동학술대회
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    • pp.128-128
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    • 2017
  • 현재 식물공장에서 사용되고 있는 이식장치는 핀을 이용하여 육묘트레이 위에서 플러그묘를 뽑아 육묘트레이 또는 포트로 옮겨 심는 방식을 채택하고 있다. 이러한 이식 방식은 셀과 셀 사이에 있는 다른 묘의 잎을 파지함으로써 묘를 2개 이상 취출하는 현상이라든지 핀에 의한 잎 손상 등이 우려되고 있어 이에 대한 개선책이 필요하다. 본 연구는 플러그묘의 이식작업 시 잎 손상을 줄이면서 기계 적응성을 향상시킬 수 있는 이식시스템을 개발하기 위해 진공흡인을 이용한 이식 메커니즘에 대해 검토하였다. 플러그묘 이식시스템은 육묘트레이 셀을 X-Y로 옮기는 묘 이송부, 육묘트레이의 셀 하단으로부터 진공을 발생시켜 묘를 떨어뜨리는 진공 흡인부, 낙하되는 묘를 감지하는 센서와 블로워 및 공압 실린더로 구성된 진공 발생부, 혈공된 포트를 진공 발생부의 유도관으로 옮기는 포트 이송부 등으로 설계 제작하였다. 이식 메커니즘은 육묘트레이 하단부로부터 플러그묘를 1개씩 진공흡인하는 방식을 채택하였고, 이를 위해 상하 모두 개방된 72공 육묘트레이($L538{\times}W280{\times}H45mm$)를 윗부분(Ø35mm) 보다 아랫부분(Ø37mm)의 셀이 넓은 형상으로 PP재질의 육묘트레이를 사출금형 제작하였다. 묘 이송부에 장착된 플러그묘는 X축 방향(12개 셀)으로 이식작업이 이루어지고, Y축(6개 셀)으로 이동된 후 다시 동일한 방향으로 연속 작업이 가능하도록 제어프로그램을 구성하였다. 이식 원리는 진공 흡인부에 플러그묘가 이송되면 진공 발생부의 흡착패드가 위로 전진하여 진공을 발생시켜 묘를 흡인하고, 유도관 내에 부착된 광화이버센서에 의해 묘를 감지하여 블로워와 공압실린더를 제어함으로써 이식 공정이 끝나게 된다. 로메인상추의 플러그묘를 대상으로 진공흡인 시험을 실시한 결과 묘 손상없이 이식작업이 가능한 것으로 확인되었다.

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Evaluation of dry feeding and liquid feeding to lactating sows under high temperature environment

  • Hong, J.S.;Jin, S.S.;Jung, S.W.;Fang, L.H.;Kim, Y.Y.
    • Journal of Animal Science and Technology
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    • 제58권10호
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    • pp.36.1-36.5
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    • 2016
  • Background: Liquid feeding system has been introduced to domestic swine farms, but negative cognition about liquid feeding system has been remained for feed waste decay related with poor management and microbial contamination. For these reasons, this study was conducted to evaluate the effects of feeding method in lactating sows. Methods: A total of 30 mixed-parity (average 4.13) lactating sows (Yorkshire ${\times}$ Landrace) with an initial BW of $218.8{\pm}19.5kg$ was used in a 3 week trial. Sows were allotted to 1 of 2 treatments in a completely randomized design by their body weight, backfat thickness, parity and alive litter weight. One of treatments was dry feeding and the other was liquid feeding (water to feed ratio, 1:1). Experimental diets contained 3265 kcal ME/kg, 12.6 % CP, 5.76 % EE, 1.09 % total lysine, 0.25 % total methionine, as fed basis. Results: Dry feeding treatment had high body weight loss rather than liquid feeding treatment (P = 0.04). Dry feeding treatment had tendency to increase litter weight at 21d of lactation (P = 0.06) and litter weight gain (P = 0.04) during lactation period (0-3 week). Sows fed dry feeding method made milk containing high content of casein and total solid rather than sows fed liquid feeding method (P = 0.04). In addition, dry feeding treatment had tendency to higher content of milk fat, protein and solid not fat on 21d of lactation (P = 0.07). Sows fed dry feeding type also showed higher milk energy content in milk of 21d lactation (P = 0.05). Furthermore, liquid feeding treatment showed high occurrence in feed waste during lactation period (P <0.01). Conclusion: Dry feeding method was more suitable feeding method to lactating sows under high temperature environment like lactating barn.

연속 및 간헐통기가 돈분 퇴비화 및 생퇴비 탈취에 미치는 영향 (The Effect of Continuous and Intermittent Aeration on Hog Manure Composting and Odor Control through Fresh Compost)

  • J. H. Hong;Park, B. M.;Park, W. L.
    • Journal of Biosystems Engineering
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    • 제23권1호
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    • pp.31-48
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    • 1998
  • 가축분뇨, 음식쓰레기 둥의 유기성 고형 폐기물의 퇴비화처리 과정의 성능 향상과 암모니아 가스 발생을 저감화 하려는 연구의 일환으로서 파이로트 규모의 원통형 회분식 분해조 및 숙성조를 설계, 제작하여 퇴비화 성능과 탈취 효과를 분석하였다. 고형퇴비화 처리에 미치는 주요요인은 초기재료의 수분, 탄질비, 수소이온농도, 발효온도 및 통기조건 등이다. 돈분에 부자재인 톱밥을 혼합하여 초기 재료의 수분, 탄질비, 수소이온농도 등을 동일한 재료로서 같은 수준에 유지하고 연속통기와 간헐통기 방식으로 퇴비화하는 동안에 분해 및 숙성단계의 부위별 발효온도의 변화, 산소흡수 및 탄산가스 배출농도의 변동, 평균통기량, 재료의 평균온도 변화, 암모니아가스 배출농도의 변화 등을 분해 및 숙성 전기간을 통해 측정하고 초기재료와 숙성재료의 주요 이화학적 성분을 분석하여 퇴비화 성능과 회비 탈취 효율을 비교하였다. 주요 연구결과는 다음과 같다. 1. 숙성과정 8일 이후의 암모니아가스 탈취효율은 연속통기법이 90%이고, 간헐통기법이 70%였으며, 분해 및 숙성과정의 발효온도, 탄산가스 발생, 암모니아가스 배출농도 및 숙성회비의 성분 둥의 결과로서 판단할 때 에 퇴비 화 소요기 간은 6주간이었다. 2. 탄산가스 배출농도 변화로서 간헐통기 퇴비화 방식은 연속통기법에 비하여 분해과정이 7일 정도 빠르고, 숙성과정이 10일 정도 단축되었으며 암모니아가스 농도도 적게 나타나고 있었다. 3. 퇴비화 분해과정이 지난 후 숙성과정 도입단계에서 퇴비재료의 혼합 교반에 따른 재료의 고온상승으로 인한 암모니아가스의 고농도화 현상의 억제대책이 필요하다고 판단되었다.

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고추의 건조(乾燥) 공정(工程)에서 적외선(赤外線) 건조법(乾燥法)의 활용(活用)에 관한 연구(硏究) (Application of an Infrared Drying to Drying Process for Red Pepper)

  • 고학균;조용진;강석원
    • Journal of Biosystems Engineering
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    • 제15권3호
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    • pp.230-243
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    • 1990
  • This study was conducted to investigate the possibility of application of an infrared drying to drying process for red pepper. The performance of seramic heaters and the variation of temperature and moisture content of red pepper were analyzed during an infrared drying of red peppers. Also, the quality of dried red pepper was analyzed. The following results were obtained from this study. 1. The surface temperature of infrared heaters and the rising time required for steady state were mainly affected by electrical power consumed. 2. The heat energy required for heating red pepper was proposed to be calculated by the equation in terms of enthalpy of air and net heat flux by infrared heater in a drying chamber. The statistical model for net heat flux was developed. 3. The performance of the infrared heater used for heating red pepper was much affected by the distance of radiation, and the difference of temperatures appeared between the radiated surface and the inside of red pepper. 4. Electrical capacity of the infrared heater had a significant effect on the heating of red pepper. However, the effect of shape of heater on heating was not significant. 5. The variation of temperature of red pepper largely appeared in the range of 30 to 60% (db) in moisture content. The temperature of red pepper was almost constant at low moisture content. 6. The temperature of red pepper and heating time had significant effects on the quality for radiant heating. 7. When the electrical capacity of infrared heater and the distance of radiation are carefully designed in a dryer with the insulated drying chamber, infrared drying might be very effective in red pepper drying.

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In Vitro Fertilization and Embryonic Development of Porcine Oocytes Matured in mSOF

  • J. M. Koo;S. H. Hyun;Lee, B. C.;S. K. Kang;W. S. Hwang
    • 한국수정란이식학회지
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    • 제17권3호
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    • pp.239-249
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    • 2002
  • Embryos derived from pig oocytes matured in mSOF are able to develop to blastocysts after IVF. Experiment 1 evaluated the effects of two maturation media (TCM-199 vs mSOF) on maturation rate, fertilization parameters, including penetration, polyspermy, male pronuclear formation, and the mean number of sperm penetrated per oocyte. Experiment 2 and Experiments 3 examined the effects of two maturation media on zona pellucida solubility and cortical granule distribution by transmissible electron microscopy, respectively. Experiment 4 assessed the effects of two maturation media on the in vitro embryo cleavage rate and development to blastocyst. Lastly, experiment 5 examined the cell number of blastocyst. An effect of media (P<0.05) was detected for mSOF on the mean number of sperm per oocyte. In TCM group, zona digestion time (196.5$\pm$15.5 vs 131.6$\pm$20.1 before IVF, 397.5$\pm$30.3s vs 185.3$\pm$16.4s after IVF, p<0.05) was higher in TCM-199 group. No significant effects of media was observed on cortical granule distribution between two groups by TEM. An effect (P<0.05) was observed on embryo development to blastocyst (16% vs 8%) but not on cleavage rates. No significant effects of media was observed on total cell number of blastocyst. We found that the high mean number of sperm penetrated per oocyte and the weaker zona pellucida on the basis of the digestion time was shown in pig oocytes matured in mSOF, however, porcine oocyte maturation with supplemented synthetic oviduct fluid medium (mSOF) resulted in blastocyst cell numbers comparable to those observed with Tissue Culture Medium 199.

하상재료에 따른 교각국부 세굴심의 시간적 변화에 관한 실험연구 (Temporal Effect of Pier Local Scour on Bed Material)

  • 강준구;여홍구;노영신;최종석
    • 한국수자원학회:학술대회논문집
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    • 한국수자원학회 2006년도 학술발표회 논문집
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    • pp.583-587
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    • 2006
  • 국부세굴의 발생은 일반적으로 흐름조건, 구조물 조건과 하상재료 세 가지의 주 원인으로 구분할 수 있다. 흐름조건의 경우 구조물 영향으로 발생되는 3차원적인 와류가 주요원인이며 하상재료의 경우 여러 요인이 있겠지만 비중이 같은 입자라 가정할 경우 입자의 크기를 주요 변수로 정할 수 있다. 교각 국부세굴에 관한 연구는 1960년대 이후 연구자들에 의해 매우 다양하게 수행되어 졌으며 많은 산정공식도 제시되었다. 하지만 기존 연구는 최대세굴심 조건으로 다양한 하상재료와 시간에 대한 세굴변동(홍수사상 등)에 대한 영향을 고려하는데 어려움이 있다. 특히 국내의 경우 다양한 하상재료와 홍수빈도를 고려할 때 이에 대한 세굴적용은 매우 중요한 인자라 할 수 있다. 따라서 교각세굴에 대한 궁극적인 목적은 다양한 하상재료와 홍수빈도를 고려할 수 있는 세굴평가를 제안하는데 있다. 이를 위해 본 연구에서는 우선적인 연구로 입자의 다양성과 이미지 기법을 이용한 실시간 측정을 통해 보완하여 입자에 따른 시간적 변화를 분석하였다. 현재 4가지의 하상재료의 입경차이에 따른 국부세굴의 시간적 변화와 초기세굴 발생의 수리적 조건을 파악하고 기존연구와 비교분석하였으며, 이를 기초자료로 세굴심$(S,\;S_{max})$, 교량주변 전단력$({\tau}_p,\;{\tau}_{pc})$, 접근수로부 전단력$({\tau}_a)$와 입자한계전단력$({\tau}_c)$에 대한 시간분석 (time effect)을 통해 다양한 하상재료와 홍수빈도를 해석을 위한 초기분석을 수행하는데 목적이 있다. 수리모형실험에 사용된 가변경사수로의 제원은 $0.6m(W){\times}20m(L){\times}2m(H)$이며 모형구조물은 투명한 아크릴로 제작하였다. 실험방법은 교각 내부에 CC카메라를 전 후면 및 상측면에 설치하여 세굴 발생을 실시간으로 촬영한 후 이미지 분석을 통해 분석하였다.

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