• 한국항공우주학회지
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• 제44권12호
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• pp.1027-1034
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• 2016

본 논문에서는 실험적 연구를 통해 고체 입자의 크기가 입자 침식에 미치는 영향에 대해 논하였다. 고밀도 폴리에틸렌 입자를 최고 속도 마하 3으로 이단 가스건을 이용해 발사하였다. 발사된 입자를 Al1050, Al6061 T6 알루미늄 합금과 ZnS, 사파이어 적외선창 시편과 충돌시켜 입자침식을 일으켰다. 알루미늄 합금의 표면에는 크레이터가 생성되었다. 크레이터의 크기를 통해, 알루미늄 합금의 입자침식 저항성을 살펴보았다. 적외선창은 시편 표면에 크랙이 생성될 때까지 반복해서 시험하였다. 이를 통해 적외선창의 입자침식 저항 특성을 나타내는 충돌 임계 곡선을 정의할 수 있었다. 다양한 크기의 고체 입자를 이용한 입자침식 시험을 통해, 고체 입자의 크기가 재료의 입자침식 저항성에 선형적으로 영향을 끼친다는 것을 확인할 수 있었다.

• 한국재료학회지
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• 제23권11호
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• pp.607-612
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• 2013

A powder in sheath rolling method was applied to the fabrication of a carbon nano tube (CNT) reinforced aluminum composite. A 6061 aluminum alloy tube with outer diameter of 31 mm and wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powder and CNTs with a volume content of 5% was filled in the tube by tap filling and then processed to an 85% reduction using multi-pass rolling after heating for 0.5 h at $400^{\circ}C$. The specimen was then further processed at $400^{\circ}C$ by multi-pass hot rolling. The specimen was then annealed for 1 h at various temperatures that ranged from 100 to $500^{\circ}C$. The relative density of the 5vol%CNT/Al composite fabricated using powder in sheath rolling increased with increasing of the rolling reduction, becoming about 97% after hot rolling under 96 % total reduction. The relative density of the composite hardly changed regardless of the increasing of the annealing temperature. The average hardness also had only slight dependence on the annealing temperature. However, the tensile strength of the composite containing the 6061 aluminum sheath decreased and the fracture elongation increased with increasing of the annealing temperature. It is concluded that the powder in sheath rolling method is an effective process for fabrication of CNT reinforced Al matrix composites.

• Composites Research
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• 제33권6호
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• pp.401-407
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• 2020

공학 및 산업 분야에서는 구조적인 부분들에서 경량 복합 소재가 강과 같은 금속 소재를 대체해 오고 있다. 이러한 복합 소재는 리벳, 용접이나 볼트 및 너트를 이용한 체결 방법을 대신하여 접착제 체결 방법을 적용하고 있다. 복합 소재에 접착제 체결 방법을 적용하기 위해서는 접착계면에 대한 강도 특성 연구가 필수적으로 요구된다. 섬유 강화 플라스틱 복합 소재인 CFRP를 용이하게 가공하여 본 연구를 수행하였다. CFRP와 알루미늄(Al6061), 알루미늄 폼(Al-foam)을 가진 이종 복합 소재로 된 경사진 이중외팔보(TDCB) 시험편들로서 면내 전단과 면외 전단의 하중 조건들하에서 정적 실험을 수행하였다. 본 연구 결과를 통하여 이중외팔보들의 파괴 특성과 그 파단 시점을 파악하여 접착계면을 가진 이종 복합 소재 구조물에 관한 내구성을 검토하였다.

• 동력기계공학회지
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• 제12권3호
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• pp.60-65
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• 2008

This study aims at investigating the wear properties of thermally sprayed $Al/Al_2O_3$ metal matrix composite(MMC) coating against different counterparts. $Al/Al_2O_3$ MMC coatings were fabricated using a flame spray system on an Al 6061 substrate. Dry sliding wear tests were performed using the sliding speeds of 0.2m/s and the applied loads of 1 and 2 N. AISI 52100, $Al_2O_3$, $Si_3N_4\;and\;ZrO_2$ balls(diameter: 8mm) were used as counterpart materials. Wear properties of $Al/Al_2O_3$ MMC coatings were analyzed using a scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDX). It was revealed that wear properties of $Al/Al_2O_3$ composite coatings were much influenced by counterpart materials. In the case of AISI 52100 used as counterparts, the wear rate of composites coating layer increased according to the increase of the applied load. On the contrary, in the case of ceramics used as counterparts, the wear rate of composites coating layer decreased according to the increase of the applied load.

• 해양환경안전학회:학술대회논문집
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• 해양환경안전학회 2007년도 추계학술발표회
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• pp.207-210
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• 2007

• Corrosion Science and Technology
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• 제12권5호
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• pp.245-252
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• 2013

In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1881-1884
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• 2003

Diamond turning machines have, been used for the processing of surface like a mirror with the control scheme of minimizing shape error, Ultra-precision diamond fuming is applied to produce highly precision optical components required not only a high machining accuracy but also a good surface roughness. Al-6061 is widely used as optical parts such as laser reflector's mirror or multimedia instrument. In this study, thermal-imaged Al flat mirrors are fabricated by SPDT. The surface roughness 3.472 nm Ra, power 2 fringe(at 632.8 nm) and irregularity 1 fringe(at 632.8 nm) for form waviness of thermal-imaged Al flat mirror are very satisfied to the required specification in industry.

• 대한기계학회논문집
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• 제17권7호
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• pp.1751-1760
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• 1993

The squeeze casting process is considered as an attractive way to form the primary product of near net shape metal matrix composites for wide use in automobile industry. To understand for infiltration limit in squeeze casting processes, the SAFFIL short fiber preform of volume fraction $10%{\sim}23%$ were fabricated by vaccum pumping and speed control press, and the optimal condition for fiber preform fabrication had been experimentally obtained. The composite materials were fabricated by forced infiltration of molten metals such as Al6061, Al7075, pure Al, AC8A, and Al2024. The infiltration distance and deformation of fiber preform are observed, and tensile strength were measured from at the room temperature.

• Journal of Welding and Joining
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• 제12권3호
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• pp.101-108
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• 1994

The horizontal continuous casting process with the heating mold was adopted for fabricating defect-free 4043 Al alloy rods of 3.2m dia. with mirror surfaces. These rods were drawn into 2.4mm dia. rods for GTAW welding. The GTAW welding tests were carried out by use of these welding rods with 6061 Al alloy as a base metal. After welding, the X-ray tests, tensile strength tests, bending tests, and microstructural analysis of welded zone and HAZ were carried out. The results represented that the welding rods with good surfaces and welding properties could be made by the horizontal continuous casting, and followed by the drawing process.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2016년도 추계학술대회 논문집
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• pp.191.1-191.1
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• 2016

본 연구에서는 알루미늄 합금의 PEO(Plasma Electrolytic Oxidation) 피막 형성 거동을 PEO 처리 용액 조성, 온도 및 합금 성분에 따른 전압-시간 곡선을 관찰하여 분석하였다. 알루미늄 합금의 PEO 피막 형성거동은 NaOH 농도, 전해질 온도, 인가 전류밀도 및 합금성분에 따라 다양하게 나타났다. 본 연구에서는 직류 정전류법을 이용하여 Al1050, Al5052, Al6061 합금 표면에 PEO 피막을 형성시켰으며, PEO 피막의 형성이 시작되는 전압 및 발생된 아크의 크기 및 모양을 관찰하여 PEO 피막 형성 거동을 연구하였다. 연구결과 PEO 처리 중의 전해액의 온도가 낮고 전류밀도가 높을수록 시편 표면에서 짧은 시간 내에 아크가 발생하였으며, 전압-시간 곡선은 빠른 속도로 PEO 피막생성 전압에 도달하여 유지되는 거동을 보였다. 동일한 용액조성, 용액온도, 용액 교반속도 및 인가전류밀도에서 관찰된 PEO 피막 형성 거동은 동일시편을 PEO코팅 후 에칭하여 반복 실험할 경우에도 큰 편차를 보였으며, 이로부터 시편의 조성이나 불순물의 존재 등이 크게 영향을 주는 것을 알 수 있었다.