• Laser Solutions
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• v.13 no.3
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• pp.1-6
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• 2010

The in-process monitoring of $CO_2$ welding of Zn-coated steel plates has been studied and compared with that of conventional thin plates. Relationships between weld defects and plasma emission signals were evaluated in laser lap joint of thick Zn-coated steel. According to the study, weld defects were found to increase with Zn content. As a result, measured plasma emission signals also decreased. In case of plate with $15{\mu}m$-thick Zn-coated layer, defects caused by evaporation of Zn could, therfore, controled by gap of 0.1mm, resulting in a stable emission signals. However, the amplitude of signals fluctuated very widely. Variation of amplitude sould be limited in 3-8V by FFT smoothing.

• Steel and Composite Structures
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• v.17 no.4
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• pp.359-370
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• 2014

In this experimental and numerical study, the effect of plate thickness, the diameter of circular cutout, the distance between circular cutouts and rowing orientation angle effect (${\theta}$) on the buckling load of E-glass/vinylester pultruded composite beams with single and double circular cutouts, were investigated. The composite beam having 2, 4, and 6 mm thicknesses was produced as [Mat/${\theta}$ /Mat/${\theta}$ /Mat] by using pultrusion technique. Seven different fiber angles as $0^{\circ}$, $15^{\circ}$, $30^{\circ}$, $45^{\circ}$, $60^{\circ}$, $75^{\circ}$, and $90^{\circ}$ were chosen for investigation of rowing orientation angle. The distances between each circular cutout were selected as 15, 30, 45, 60, and 75 mm in the case of double circular cutouts. The diameters of circular cutouts were chosen as 2, 4, 6, 8, and 10 mm to investigate the effect of cutout size. The experimental buckling loads were compared with the results calculated from the numerical analysis. ANSYS 11 commercial software was used for numerical study. A good agreement was obtained between numerical and experimental results.

• The Journal of Korean Academy of Prosthodontics
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• v.34 no.3
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• pp.574-592
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• 1996

This study investigated the time-dependent dimensional changes of elastomeric impression materials using holographic interferometry. Six commercial impression materials, Permlastic(polysulfide), Xantopren VL (condensation silicone), low and medium viscosity of Exafine, Provil (addition silicone), and Impregum(polyether), were selected. Steel plate was used as custom tray, and each impression specimen was 20 mm in width, 15 mm in length and 3 mm in thickness. Each impression material was evaluated at 30 minutes, 1, 2, 4, 6, 8 and 12 hours after setting using real-time holography. The results were as follow : 1. Xantopren VL and Permlastic showed relatively severe and continuous dimensional changes after setting. Low viscosity of Exafine, Provil, Impregum showed relatively slight dimensional changes with function of time and medium viscosity of Exafine showed almost no dimensional change from 2 hours after setting to 6 hours. 2. On initial dimensional changes within 1 hour, the amount of change in low viscosity of Exafine was the least and Xantopren VL was the largest. 3. On dimensional changes at 4 hours after setting, the amount of change in medium viscosity of Exafine was the least and tile change of Xantopren VL was the largest. 4. In overall dimensional stability during 12 hours, medium viscosity of Exafine was the most stable and Xantopren VL and Permlastic were least stable.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.11
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• pp.978-983
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• 2008

An application of innovative laser+GMA hybrid welding process is presented for reducing bead humping defects in high speed welding and increasing side wall fusion in narrow groove welding without torch or wire oscillation. In this hybrid process, the laser heat input is applied adjacent to the weld pool at a relatively low power density to produce a wider, flatter weld bead. In bead on plate in sheet metal gauges, the hybrid process was able to produce hump-free welds from 70ipm (${\sim}1780mm/min$) to over 150ipm (${\sim}3810mm/min$) of the travel speed compared to the un-assisted GMAW process. A square-butt joint in 15mm A572 Gr50 steel welds was investigated. A square butt joint with a gap of 3.2mm was filled with 6 passes. Liquid Nitrogen calorimetry and innovative $CO_2$ laser reflective optics were also developed to demonstrate the concept of hybrid welding.

• Journal of the Korea institute for structural maintenance and inspection
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• v.24 no.6
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• pp.146-152
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• 2020

This study was initiated to develop an effective inspection method to detect defects such as corrosion in closed-cell steel members in steel-box girder bridges. The ultrasonic velocity method among various non-destructive method was selected as a rapid and effective method to derive the average propagation velocity in the medium by using the ultrasonic wave velocity method for specimens of different thickness. The regression analysis was performed based on the experimental results, and the results was interpolated to evaluate the prediction accuracy. If the material properties are identical, this ultrasonic velocity method can predict the thickness using the averaged transmitted velocity. In addition, a continuous scanning method moving at 200 mm/s was tested for scanning a wide area of a bridge. The results exhibited that the continuous scanning method was able to effectively scan the different thickness of a bridge.

• Journal of the Korea institute for structural maintenance and inspection
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• v.21 no.2
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• pp.60-68
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• 2017

This study was made to examine the motion characteristics according to the reinforcement of the reinforcement length and stiffener reinforcement for shear reinforcement to the foundation structure reinforced with shear reinforcement steel plate. Experimental study was made after specimen was installed on the ground as the same as in the practical site. Reinforcement lengths of the steel for shear reinforcement are divided into 1,000 mm, 1,200 mm and 1,400 mm in the specimen and as for reinforcement method of the stiffener, 4 stiffeners with interval of 100mm reinforced with the same materials as the shear reinforcement were manufactured for the experiment. Considering result of the experiment, it is expressed that no effect of the stiffener reinforcement was found and regarding the reinforcement length of shear reinforcement material the crossed point of the two converted lines of the value that the shear force is expressed in the bearing power in the expanded dangerous section and the value that the shear capacity receivable by the reinforcement materials in the dangerous section is proposed as effective reinforcement length.

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.661-667
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• 2002

Welding-induced buckling distortion is one of the most problematic concerns in both design and fabrication of welded thin-plate structures. This paper deals with experimental and numerical results of the welding-induced longitudinal and/or buckling distortion occurring in welding of 6mm-thick AH36 high strength steel plates. Effects of the heat input and the plate size on the distortion were experimentally evaluated for square plates. Bead-on-plate welding was performed with the submerged arc welding process along the middle line of plate specimens. Experimental results showed that the longitudinal distortion made a single curvature in the plate, and the distortion magnitude along the weld centerline was proportional to the heat input and the plate size. The experimental results were used to examine the validity of the numerical simulation procedure for welding-induced distortion where the longitudinal distortion mode and magnitude were numerically quantified. Three-dimensional, large deformation, welding simulations were performed for selected weld models. Numerical results of the distortion mode and magnitude were in a good agreement with experimental ones. Depending on the presence of halting the distortion growth during the cooling cycle of welding, the condition discriminating buckling distortion from longitudinal distortion was established. Eigenvalue analyses were performed to check the buckling instability of tested plates with different sizes subjected to different heat inputs. The perturbation load pattern for the analysis was extracted from longitudinal inherent strain distributions. Critical buckling curve from the eigenvalue analyses revealed that the buckling instability is manifested when plate size or heat input increases.

• Journal of Welding and Joining
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• v.15 no.3
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• pp.79-87
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• 1997

This study was performed to evaluate basic characteristics of electron beam welding process for a 9% Ni steel plate. The principal welding process parameters, such as working distance, accelerating voltage, beam current and welding speed were investigated. The AB (Arata Beam) test method was also applied to characterize beam size and energy density of the electron beam welding process. The electron beam size was found to decrease with the increase of accelerating voltage and the decrease of working distance. So, in case of high voltage (150kV), spot size and energy density of electron beam were revealed to be 0.9mm and $6.5\times10^5W/\textrm{cm}^2$ respectively. The accelerating voltage among the welding parameters was found to be the most important factor governing the penetration depth. When the accelerating voltage of electron beam was low ($\leq$90kV), beam current and welding speed did not affect on the penetration depth significantly. However, in case of high voltage ($\geq$120kV), the depth of penetration increased very sensitively with the increase of beam current and the decrease of welding speed.

• Journal of the Korean Society for Nondestructive Testing
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• v.22 no.1
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• pp.38-44
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• 2002

MFL method is a qualitative inspection tool and is a reliable, fast and economical NDT method. The application of MFL method to the inspection of storage tank floor plates has been shown to be a viable means. Examination of tank floors previously depended primarily upon ultrasonic test methods that required slow and painstaking application. Therefor most ultrasonic inspection of storage tank has been limited to spot testing only. Our NDE group have developed magnetic flux leakage system to overcome limitation of ultrasonic test. The developed system consists of magnetic yoke, array sensor, crawler and software. It is proved that the system is able to detect artificial flaw like 3.2mm diameter, 1.2mm depth in 6mm thick steel plate.

• Journal of Welding and Joining
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• v.32 no.6
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• pp.64-69
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• 2014

The applications by using fiber laser have increased recently. However, due to high beam quality of fiber laser, it is inappropriate to apply the existing laser welding monitoring technology to the fiber laser welding as it is. On this study, thus, we analyzed emission signal with RMS and FFT for the in-process monitoring during fiber laser welding. 12mm-thick 304L stainless steel sheet was used in fiber laser welding and the result showed as follows: The intensity changes in RMS did not clarify the distinction between full penetration and partial penetration. However, as welding speed increases, specific frequency also increases in regards of frequency analysis by using FFT.