• Title/Summary/Keyword: 5-Axis manipulator

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Development of 3-DOF Parallel Manipulator Using Flexure Hinge (유연 힌지를 이용한 초정밀 3자유도 병렬 매니퓰레이터 개발)

  • Shin, Dong-Ik;Kim, Young-Soo;Suh, Seung-Whan;Han, Chang-Soo;Choi, Doo-Sun;Whang, Kyung-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.127-133
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    • 2009
  • We present a $3-{\underline{P}}RS$ compliant parallel manipulator actuated by PZTs. The motion ranges are $400-{\mu}m$ translation to the z-direction and 5.7-mrad rotation about any axis on the x-y plane. A mechanical amplifier whose advantage is approximately 5.5 is designed and integrated with flexure revolute and spherical joints in a monolithic way. We evaluated the performance of the system: kinematic and dynamic characteristics. In kinematic point of view, the flexures play the roles of conventional mechanism but any nonlinearity such as dead-zone and backlash, which make it possible to achieve the steady-state resolution less than $0.1{\mu}m$. The system shows resonance near 86 Hz with high magnitude and, therefore, poor transient response. But the settling is faster when the flexures are strained higher.

An Algorithm for Collision Avoidance of Two-Arm Robot Manipulator Using Redundancy (여유 자유도를 이용한 두 팔 로봇 매니퓰레이터의 충돌 회피 알고리즘)

  • 이석원;남윤석
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.5
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    • pp.1002-1012
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    • 2003
  • An algorithm is suggested for collision avoidance of two-arm robot manipulator using redundancy. End-effectors of each redundant arm should move along each prescribed straight path to complete the given task, while avoiding collision with each other. Self-motion, considered as motion of each axis not to change the position and orientation of end-effector, is utilized in order to solve this problem. At each sampling time, self-motion is executed with the view to making farther between the links of each arm. Simulation results for two-arm robot manipulator, which has 9-d.o.f. respectively, are illustrated to show the performance of the algorithm.

A five-axis CAM system for free-surface grinding (금형연마작업을 위한 5축 CAM 시스템)

  • 서석환;이민석;김두형
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1024-1030
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    • 1993
  • In manufacturing press die with free surface, grinding operation is an important post process for surface finish and dimensional accuracy. With the advancement of NC technology. surface grinding operation is increasingly replaced by the gantry type manipulator. As the mechanics for grinding operation is different from machining operation, conventional CAM system for machining operation is hard to apply. In this. paper, we develop a five-axis CAM system by which an efficient gantry trajectory can be planned and verified. The developed system consists of four conceptual modules; namely CAD, PROCESS. CAM, and ANALYSIS. In the CAD module, the machined surface is represented by CL-data or surface modeler, and process parameters are specified by the PROCESS module. Then, the CAM module generates a series of grinding paths based on the grinding mechanics together with process databases for tool spaces and grinding conditions. The generated paths are verified via ANALYSIS module. Validation via real experiments is left for further study.

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Direct Teaching and Playback Algorithm for Peg-in-Hole Task using Impedance Control (펙인홀 작업을 위한 임피던스 제어 기반의 직접교시 및 재현 알고리즘)

  • Kim, Hyun-Joong;Back, Ju-Hoon;Song, Jae-Bok
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.5
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    • pp.538-542
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    • 2009
  • Industrial manipulators have been mostly used in large companies such as automakers and electronics companies. In recent years, however, demands for industrial manipulators from small and medium-sized enterprises are on the increase because of shortage of manpower and high wages. Since these companies cannot hire robot engineers for operation and programming of a robot, intuitive teaching and playback techniques of a robot manipulator should replace the robot programming which requires substantial knowledge of a robot. This paper proposes an intuitive teaching and playback algorithm used in assembly tasks. An operator can directly teach the robot by grasping the end-effector and moving it to the desired point in the teaching phase. The 6 axis force/torque sensor attached to the manipulator end-effector is used to sense the human intention in teaching the robot. After this teaching phase, a robot can track the target position or trajectory accurately in the playback phase. When the robot contacts the environment during the teaching and playback phases, impedance control is conducted to make the contact task stable. Peg-in-hole experiments are selected to validate the proposed algorithm since this task can describe the important features of various assembly tasks which require both accurate position and force control. It is shown that the proposed teaching and playback algorithm provides high positioning accuracy and stable contact tasks.

Research for Patent Application Tendency in the High Reliable Machining Center for Making of Ultra Precisional Component (고정밀 부품 가공을 위한 고유연성 머시닝센터의 특허동향 분석에 관한 연구)

  • Kim, Seung-Min;Ko, Jun-Bin;Park, Hee-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.1-7
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    • 2008
  • This paper research the trend of technology of the high efficient and reliability machining center and high flexibility parallel manipulator machining center including linear motor machining center, submicron machining center and direct drive 5 axis machining center using patent information of Korea, U.S.A, Japan and Europe. By using this, the technique level of Korea, the International trend of technology and condition of cooperation research was estimated and the necessity of research and development performance about the machining center for the IT part processing were inquired.

Development of Gridding Robot System for Genome Research (유전체 연구용 그리딩 로봇 시스템의 개발)

  • 추창환;서동현;김찬수;박지영;임용표;김기대
    • Journal of Biosystems Engineering
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    • v.26 no.4
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    • pp.391-398
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    • 2001
  • A robot system for clone replication and gridding, which is a preliminary state of the genome research, was developed and evaluated its performance. This gridding robot system consisted of 1) a gridding heat that replicated the clone, 2) a manipulator, as a part of body of robot, which transferred the gridding head along x-, y-, z-axis, 3) a well plate arranging board, 4) a sterilization unit, and 5) a control unit. Performance of the system was evaluated with 1) repeatability of the robot system, 2) clone replication efficiency, 3) time requirement of the replication, and 4) sterilization efficiency. The repeatability error of the robot system showed 0.219 mm and 0.094 mm in the direction of x- and y-axis, respectively. The success rate of the clone replication with the gridding head was 100% on the membrane filter. The time required for the replication was four minutes and fifty-five seconds from the four 96 well plates to a 384 well plate meanwhile the required time with well experienced hand labor was three minutes thirty-five seconds. The gridding operation of clone could not be done by hand labor and the required time with robot system for the gridding on the membrance filter with the control program 5$\times$5: 1 copy and 384 gridding pins was twenty minutes and twenty-five seconds. The efficiency of the sterilization was considered to be satisfactory since no growth of fungi was found around the area of replication in the membrane filter.

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The Design and Construction of the Nuclear Microprobe (핵 마이크로프로브 설계 및 제작)

  • Woo, Hyung-Ju;Kim, Jun-Gon;Choi, Han-Woo;Hong, Wan;Kim, Young-Seok;Lee, Jin-Ho;Kim, Ki-Dong;Yang, Tae-Gun
    • Journal of the Korean Vacuum Society
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    • v.10 no.3
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    • pp.380-386
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    • 2001
  • A nuclear microprobe system with adjustable precision object slits and a magnetic quadrupole doublet was designed by the beam optics simulation using a first order matrix formalism, and installed in a $30^{\circ}$ beam line connected with KIGAM 1.7 MV Tandem VDG Accelerator. Demagnification factors for x and y axis are calculated to be 25 and 4.9, respectively, and a minimum beam spot side is expected to be about 5 $\mu\textrm{m}$ for 3 MeV proton beams with a current of about 1 nA. A multi-purpose octagonal target chamber has been built to facilitate MeV ion-beam analytical techniques of PIXE, RBS, ERDA, and ion beam micro-machining. It contains X-ray and particle detectors, a zoom microscope, a Faraday cup, a 4-axis sample manipulator and a high vacuum pumping system. The system performance of the nuclear microprobe is now being tested, and automatic manipulator control and data acquisition system will be installed for routine applications of micro ion-beam analytical techniques.

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Improvement of learning performance and control of a robot manipulator using neural network with adaptive learning rate (적응 학습률을 이용한 신경회로망의 학습성능개선 및 로봇 제어)

  • Lee, Bo-Hee;Lee, Taek-Seung;Kim, Jin-Geol
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.4
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    • pp.363-372
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    • 1997
  • In this paper, the design and the implementation of the adaptive learning rate neural network controller for an articulate robot, which is being developed (or) has been developed in our Automatic Control Laboratory, are mainly discussed. The controller reduces software computational load via distributed processing method using multiple CPU's, and simplifies hardware structures by the time-division control with TMS32OC31 DSP chip. Proposed neural network controller with adaptive learning rate structure using expert's heuristics can improve learning speed. The proposed controller verifies its superiority by comparing response characteristics of conventional controller with those of the proposed controller that are obtained from the experiments for the 5 axis vertical articulated robot. We, also, present the generalization property of proposed controller for unlearned trajectory and the change of load through experimental data.

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