• Title/Summary/Keyword: 450 mm

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Development of Ultra-Precision Machining Technology for V-Shape Micropatterns with 32" Large Surface Area (32" 대면적 V-형상 미세 패턴을 위한 초정밀 가공기술 개발)

  • Lee, Sung-Gun;Kim, Hyun-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.315-322
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    • 2011
  • High-accuracy micropatterns such as V-shaped microgrooves are increasingly in demand for various engineering areas. And the technical trend goes for large surface areas in precision machining technology. So micropatterns with large surface areas are expected to play an increasingly important role in today's manufacturing technology In this study, we focused on developing machining technologies. First, a machine vision system for precise tool setting is developed. Second, an on-machine measurement (OMM) system for large-area measurement is implemented. And also software for tool path generation and simulation is developed. With these technologies we fabricated large-surface micropatterns in an electroless nickel-plated workpiece with single-crystal diamond tools and a 32-in, $675mm{\times}450mm$ mold with tens of V-and pyramid-shaped micropatterns.

An Experimental Study to Predict Minimum Shear Reinforcement Ratio of RC Beams with Various Shear Span-to-Depth Ratios (전단경간비가 다른 철근콘크리트 보의 최소전단철근비 예측에 관한 실험적 연구)

  • 김욱연;김상우;이정윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.890-895
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    • 2003
  • The purpose of this experimental study is to investigate the influence of shear span-to-depth ratio on the minimum shear reinforcement ratio of reinforced concrete beams. In this study, 7 reinforced concrete beam specimens were tested. The parameters of experiment are shear span-to-depth ratio(a/d=2.0, 3.0, 4.0) and shear reinforcement ratio($p_v$=0%, 0.183%, and 0.233%). The section of all secimens was 350mm width and 450mm depth. The observed results were compared with the calculated results by the current ACI 318-02 Building Code and the proposed equation. The safety rate of the specimens, L5S2A, L5S3A, L5S4A, and L5S4P specimens were 1.80, 1.25, 1.38, and 1.56 respectively. The test results indicated that the shear behavior of reinforced concrete beams with the minimum shear reinforcement was influenced by the shear span-to-depth ratio.

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The Pressure Drop Characteristics in Small Diameter Tubes Using HCFC Alternative Refrigerants (세관내 HCFC계 대체냉매의 압력강하에 관한 연구)

  • Son, C.H.;Lee, H.R.;Jeong, J.H.;Choi, Y.S.;Oh, H.K.
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.347-352
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    • 2000
  • The pressure drop characteristics of R-22 and R-410A(a mixture of 50wt% R-32 and 50wt% R-125) flowing in a small diameter tube with 1.77[mm] inner diameter and 3.14[mm] outer diameter was investigated experimentally. the mass fluxes of refrigerants are ranged from 450 to $1050[kg/(m^2{\cdot}s)]$ and the qualites are varied from 0.05 to 0.95. The main experimental results were summarized as follows; The single-phase liquid friction factors for small diameter tubes are higher than those predicted by the Blasius equation. In case of two-phase flow, the pressure gradient of the small diameter tube increases with increasing mass velocity and vapor quality. The experimental data are not well correlated by predictions which were proposed for the large diameter tube.

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Optimization of the Shape of Lip Die in the Extrusion of Plate Wider than the Diameter of the Round Billet using a Lip Die (립(Lip)금형을 이용한 원형 빌렛 직경 이상의 판재압출에서 립금형 형상의 최적화)

  • Kim K.J.;Lee S.R.;Yang D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.115-119
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    • 2004
  • In the extrusion process, the working material is forced to flow through a die with the desired profile. In general, the width of an extruded section is limited to about an inch less than the diameter of the round billet. But through the lip die, material is spreaded to produce a wider extruded section than the diameter of round billet. In this study, the extrusion process of an aluminum plate using the lip die is investigated. The width of the extruded plate is 450mm that is formed from the round billet with a diameter of 250mm. The flow characteristic through the lip die is considered to produce the wide-extruded plate with a small billet using rigid plastic FE analysis. Based on the result of FE analysis, an optimized design of the lip die is then proposed.

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Minimum Ignition Temperature of Zn-Al Dust Mixture Layer (Zn-Al혼합물 퇴적분체의 최소발화온도)

  • Han, Ou-Sup;Lee, Su-Hee
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2012.04a
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    • pp.345-348
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    • 2012
  • 본 연구는 Zn-Al혼합물 분진의 화재폭발사고예방을 위한 안전자료 확보를 목적으로 최소발화온도를 실험적으로 조사하였다. Zn-Al혼합물의 최소발화온도 측정은 퇴적두께 10 mm, 직경 100 mm의 원형 형태로 퇴적된 시료를 대상으로 가열판의 승온속도 $20^{\circ}C/min$의 조건에서 실시하였다. 그 결과, $280^{\circ}C$에서 Zn-Al혼합물 분체는 가열 후 1000 s부터 발열을 통하여 급격히 온도가 상승하여 발화 여부 판단기준이 되는 $450^{\circ}C$를 넘어 $600^{\circ}C$에 다다르며 시간과 함께 감소하였으며 임계 최소발화온도는 $280^{\circ}C$로 나타났다. 퇴적Zn-Al혼합물 분체의 최소발화온도는 문헌에 제시된 Al에 비하여는 낮은 것으로 나타났다.

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탄소섬유 복합재료 보오링바의 Chatter 특성에 관한 연구

  • 김형철;김기수;함승덕;이대길;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.22-31
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    • 1991
  • Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

Fabrication of a 17inch Area Size Nano-Wire Grid using Roll-to-Roll UV Nano-Imprinting Lithography (Roll-to-Roll UV 나노 임프린팅 리소그래피에 의한 대면적 17인치의 나노 와이어 그리드의 제작)

  • Huh, Jong-Wook;Nam, Su-Yong
    • Journal of the Korean Graphic Arts Communication Society
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    • v.29 no.3
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    • pp.17-30
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    • 2011
  • The polarizer is an important optical element used in a variety of applications. Nano-wire grid polarizers in the form of sub-wavelength metallic gratings are an attractive alternative to conventional polarizers, because they provide high extinction ratio. This study has been carried out to fabrication of the 17inch area size nano-wire grid polarizer(NWGP) The master for NWGPs with a pitch of 200nm and the area size $730mm{\times}450mm$ were fabricated using laser interference lithography and aluminum sputtering and wet etching. And The NWGP fabrication process was using by the Roll to-Roll UV imprinting and was applied to flexible PET film. The results were a transmission of light (Tp) 46.7%, reflectance (Rs) 40.1% and Extinction ratio of above 16 for the visible light range.

The Study on Anodic Bonding (양극접합에 관한 연구)

  • 정철안;박정도;정귀상
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.11a
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    • pp.338-341
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    • 1996
  • Anodic bonding is a key technology for micromechanical components. The main advantages of this method can be formed in a batch process, over large areas, and is permanent and irreversible. In this paper, the bonding was performed at temperatures ranging from 300 to 450 $^{\circ}C$, voltages 400 to 1000 V, and times 10 to 30 minutes. The sizes of the Si and the Pyrex #7740 glass were 6 mm $\times$6 mm, respectively. Bonding processes and voids were observed by the optical microscope, and the composition of the anodic bonding interface was analyzed by the SIMS. Optimum condition of the anodic bonding was at temperature above 40$0^{\circ}C$ without regard to voltage.

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FSW Process Optimization for Al 2519 Alloys and Its Joint Characteristics(II) (후육 고강도 Al 2519합금의 FSW 접합기술 및 접합부 특성(II))

  • Kim, Heung-Ju;Jang, Ung-Seong;Yang, Gwang-Ha;Bang, Han-Seo
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.174-176
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    • 2005
  • On the basis of successful experiences and data from author's past experimental results of friction stir welding on thin aluminum plates, thick aluminum plate of high strength 2000 series has been carried out in this study. For various combination of rotating speed, welding speed and tool (RIWRC38-C) shape, the butt welded specimens has been prepared to check the metallurgical characteristics, hardness distributions and defects. From the results, feasible welding conditions have been obtained as 450 rpm rotating speed and 5 mm/min welding speed. Using these optimum welding parameters, 38.1mm-thickness A2519-T87 plates have been FSWelded in single pass. A good weld surface appearance and defects free weld zone has been observed in X-ray inspection. Softened region has been generated by dissolution of precipitates and coarsened microstructure in the stir zone after FSWeld.

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A Study on Optimization of Compact High-voltage Generator Based on Magnetic-core Tesla Transformer

  • Jeong, Young-Kyung;Youn, Dong-Gi;Lee, Moon-Qee
    • Journal of Electrical Engineering and Technology
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    • v.9 no.4
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    • pp.1349-1354
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    • 2014
  • This paper presents a compact and portable high-voltage generator based on magnetic-core Tesla transformer for driving an UWB high power electromagnetic source. In order to optimize the performance of the high-voltage generator, a novel open-loop cylindrical magnetic-core adopting the quad-division lamination structure is proposed and manufactured. The designed high-voltage generator using the proposed magnetic core has a battery-powered operation and compact size of $280mm{\times}150mm$ in length and diameter, respectively. The high-voltage generator can produce a voltage pulse waveform with peak amplitude of 450 kV, a rise time of 1.5 ns, and pulse duration of 2.5 ns at the 800 V input voltage.