• Title/Summary/Keyword: 4-point bending strength

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Dynamic Fatigue Behavior of Alumina Ceramics (알루미나 세라믹스의 동적피로거동)

  • 이홍림;이규형;박성은
    • Journal of the Korean Ceramic Society
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    • v.34 no.10
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    • pp.1053-1059
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    • 1997
  • The dynamic fatigue behavior of alumina ceramics was observed at room temperature using four point bending system. The dynamic fatigue fracture strength and the dynamic fatigue lifetime were observed as a function of crosshead speed and the notch length. The notched specimen showed the smaller deviation in dynamic fatigue fracture strength than the unnotched specimen. The crack growth exponent n and the material constant A of the notched specimen could be represented as functions of the notch length. Fracture strength of the specimen calculated from the notch length, when the notch length was regarded as the crack size, was in good agreement with the measured 4 point bending strength. Fracture surface of the specimen showed the different fracture modes according to the crosshead speed. The four point flexural strength, fracture toughness, Young's modulus and Weibull modulus of the alumina were measured as 360 MPa, 3.91 MPa.m1/2, 159GPa, 17.64, respectively.

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Effects of Strain Rate and Temperature on Fracture Strength of Ceramic/Metal Joint Brazed with Ti-Ag-Cu Alloy

  • Seo, Do-Won;Lim, Jae-Kyoo
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1078-1083
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    • 2002
  • Ceramics are significantly used in many industrial applications due to their excellent mechanical and thermal properties such as high temperature strength, low density, high hardness, low thermal expansion, and good corrosion resistive properties, while their disadvantages are brittleness, poor formability and high manufacturing cost. To combine advantages of ceramics with those of metals, they are often used together as one composite component, which necessiates reliable joining methods between metal and ceramic. Direct brazing using an active filler metal has been found to be a reliable and simple technique, producing strong and reliable joints. In this study, the fracture characteristics of Si$_3$N$_4$ ceramic joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu (0.25-0.3 mm) interlayer are investigated as a function of strain rate and temperature. In order to evaluate a local strain a couple of strain gages are pasted at the ceramic and metal sides near joint interface. As a result the 4-point bending strength and the deflection of interlayer increased at room temperature with increasing strain rate. However bending strength decreased with temperature while deflection of interlayer was almost same. The fracture shapes were classified into three groups ; cracks grow into the metal-brazing filler line, the ceramic-brazing filler line or the ceramic inside.

Effect of Thermal Cycle on Strength of Ceramic and Metal Joint (세라믹/금속접합재의 강도에 미치는 열사이클 영향)

  • 박영철;오세욱;김광영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1664-1673
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    • 1994
  • As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.

Characteristics of Crack Healing and High Temperature Strength of High Strength Sialon (고강도 사이알론의 균열치유와 고온강도 특성)

  • Nam, Ki-Woo;Park, Sang-Hyun;Park, Seung-Won;Moon, Suk-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.957-962
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    • 2009
  • Sialon was produced by hot-pressing the mixtures of $Si_3N_4$, AlN and $Y_2O_3$ powders. All fracture tests were performed on a three-point loading system with a 30 mm bending span. Fracture toughness and Vickers hardness of smooth specimen were average 7.05 $MPa{\cdot}m^{0.5}$ and Hv = 1580, respectively. Density of three kinds of specimens, smooth specimen, smooth and healed specimen, smooth with $SiO_2$ colloidal coating and healed specimen, had beyond 99 % of theoretical density. Bending strength of smooth healed specimens had high strength more than 1 GPa. Crack healed specimens recovered as strength as smooth specimen. That is, cracked specimen with $SiO_2$ colloidal coating on cracked part recovered strength by heat treatment, completely. Crack healing of $Si_3N_4$ composite ceramics had contributed glassy $SiO_2$ to strength recovery. Limiting high temperature for bending strength of heat treated smooth specimen for bending strength was about 1273 K.

Evaluation of Flexural Strength of Silicon Die with Thickness by 4 Point Bending Test (4점굽힘시험에 의한 실리콘 다이의 두께에 따른 파단강도 평가)

  • Min, Yoon-Ki;Byeon, Jai-Won
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.1
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    • pp.15-21
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    • 2011
  • In this study, flexural strength and fracture behavior of silicon die from single crystalline silicon wafer were investigated as a function of thickness. Silicon wafers with various thickness of 300, 200, 180, 160, 150, and 100 ${\mu}m$ were prepared by mechanical grinding and polishing of as-saw wafers. Flexural strength of 40 silicon dies (size: 62.5 mm${\times}$4 mm) from each wafer was measured by four point bending test, respectively. For statistical analysis of flexural strength, shape factor(i.e., Weibull modulus) and scale factor were determined from Weibull plot. Flexural strength reflecting both statistical fracture probability and size (thickness) effect of brittle silicon die was obtained as a linear function of die thickness. Fracture appearance was discussed in relation with measured fracture strength.

Nanoscale Longitudinal Normal Strain Behavior of ${Si_3}{N_4}$-to-ANSI 304L Brazed Joints under Pure Bending Condition

  • Seo, D.W.;Lim, J.K.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.46-52
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    • 2004
  • To combine the mechanical advantages of ceramics with those of metals, one often uses both materials within one composite component. But, as known, they have different material properties and fracture behaviors. In this study, a four-point bending test is carried out on $Si_3N_4$ joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu interlayer at room temperature to evaluate their longitudinal strain behaviors. And, to detect localized strain, a couple of strain gages are pasted near the joint interfaces of the ceramic and metal sides. The normal strain rates are varied from $3.33{\times}10^5$ to $3.33{\times}10^{-1}s^{-1}$ Within this range, the experimental results showed that the four-point bending strength and the deflection of the interlayer increased with increasing the strain rate.

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The Effects of Sheet Strength and Thickness on Bending Behavior of Steel Pipes (소재강도와 두께가 파이프 굽힘변형의 꺽임발생 거동에 미치는 영향)

  • 박기철;이형진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2071-2081
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    • 1995
  • In order to examine the effects of yield stress, tensile strength and thickness on the buckling behavior during bending of pipes, the nonlinear finite element analysis of the 3-point bending tests was carried out using the commercial software (ABAQUS) under the condition of L4(2$^{3}$) performed according to the designed condition. Form the analysis of simulation results, it was found that yield stress and thickness were the major factors on buckling load at pipe bending and tensile strength gave little influence because the plastic strain and plastic zone are small. For the punch displacement to the occurrence of buckling, thickness is a major factor and yield stress and tensile strength are the minor factors.

The Improvement of Biaxial Flexure Test (BFT) Method for Determination of the Biaxial Flexure Tensile Strength of Concrete (콘크리트 이방향 휨인장강도 결정을 위한 이방향 휨인장강도 시험법 개선)

  • Kim, Jihwan;Zi, Goangseup;Oh, Hongseob
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5A
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    • pp.389-397
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    • 2011
  • In this study, an experiment for the biaxial behavior of specimens was carried out to identify whether the isotropic flexure tensile stress of concrete in the BFT method is feasible. Another experiment for the improvement of the BFT method was conducted to ensure the isotropic flexure tensile stress of BFT specimens during the test. In addition, the biaxial flexure strength of concrete given by the improved BFT method was compared to the uniaxial flexure strength by the four-point bending test. Test results show that the isotropic flexure tensile stress of concrete using the BFT method was highly influenced by the surface conditions and warping of the specimens. Using improved BFT method, we could obtained the isotropic flexure tensile stress of concretes. The biaxial flexure strength of BFT was about 32% greater than the uniaxial flexure strength of the four-point bending test. In the experiment, with the smaller scatter, the improved BFT method gave a reliable biaxial flexure strength like the four-point bending test.

Direct Bonded (Si/SiO2∥Si3N4/Si) SIO Wafer Pairs with Four-point Bending (사점굽힘시험법을 이용한 이종절연막 (Si/SiO2||Si3N4/Si) SOI 기판쌍의 접합강도 연구)

  • Lee, Sang-Hyeon;Song, O-Seong
    • Korean Journal of Materials Research
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    • v.12 no.6
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    • pp.508-512
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    • 2002
  • $2000{\AA}-SiO_2/Si(100)$ and $560{\AA}-Si_3N_4/Si(100)$ wafers, which are 10 cm in diameter, were directly bonded using a rapid thermal annealing method. We fixed the anneal time of 30 second and varied the anneal temperatures from 600 to $1200^{\circ}C$. The bond strength of bonded wafer pairs at given anneal temperature were evaluated by a razor blade crack opening method and a four-point bonding method, respectively. The results clearly slow that the four-point bending method is more suitable for evaluating the small bond strength of 80~430 mJ/$\m^2$ compared to the razor blade crack opening method, which shows no anneal temperature dependence in small bond strength.

A Study for Joining of Alumina Soldered by SiO$_2$-CaO-A1$_2$O$_3$ Glasses (SiO$_2$-CaO-Al$_2$O$_3$계 유리 솔더에 의한 알루미나의 접합 현상에 관한 연구)

  • 안병국
    • Journal of Welding and Joining
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    • v.21 no.2
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    • pp.35-41
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    • 2003
  • Sintered alumina ceramics were joined by 2 kinds of SiO$_2$-CaO-A1$_2$O$_3$ glass solders having a similar expansivity as alumina. Wetting of glass/alumina was examined by sessile drop method. The observation of interface and bending strength related to alumina/glass/alumina systems were investigated by means of SEM/EDX and 4-point bending test. the result are summarized as follow: (1) Wetting of glass solders on alumina was good at temperatures higher than 145$0^{\circ}C$. (2) When the joining temperature wan high, diffusion and/or reactions between solder md alumina took place at the interface. These diffusions and reactions occurring at the interface greatly affected the bending strength of joining body. (3) Highest strength corresponding to 80% that of alumina was obtained by the solder of 35SiO$_2$-35CaO-30A1$_2$O$_3$(wt%) glass.