• Title/Summary/Keyword: 4-축 가공

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The Reconstruction of Tomographic Images using Shear Wave (횡파를 이용한 토모그라픽 영상 복원)

  • 황기환
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1998.06e
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    • pp.239-242
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    • 1998
  • 본 논문에서는 횡파를 이용한 STAM 시스템을 이용하여 다층구조물에 대한 토모그라픽 영상을 복원함으로써 토모그라픽 영상의 분해능을 개선시키는 방법에 관하여 연구하였다. 먼저, STAM 시스템의 수조에서 초음파가 시료로 입사될 때 입사각도에 따라 발생되는 종파와 횡파에 대한 모드변환에 관하여 고찰하였다. 실험을 위하여 시료로 각 층이 서로 다른 패턴을 갖는 2층의 알루미늄을 가공하여 다층구조물을 제작하였으며, 시료에 횡파를 여기시키기 위하여 초음파변환기의 입사각을 18$^{\circ}$로 사각 입사시킬 수 있는 웨지를 가공하여 수조를 제작하였다. 본 실험에서는 동작주파수가 10MHz인 STAM 시스템을 이용하여 4중 프로젝션에 대한 토모그라픽 데이터를 영상처리하여 토모그라픽 영상을 복원하였으며 이를 기존의 종파를 이용한 토모그라픽 영상과 비교분석한 결과, 콘트라스트와 축방향 분해능이 향상되고 토모그라픽 영상을 복원할 수 있었다.

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Effect of Stress Ratio on Fatigue Crack Growth in Mixed Mode(I+II) (혼합모드(I+II)에서 피로균열진전에 미치는 응력비의 영향)

  • Gong, Byeong-Chae;Choi, Myoung-Su;Kwon, Hyun-Kyu;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.90-96
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    • 2009
  • The loading condition of actual construction works is complex. The shear effect of mixed-mode load component are crack propagation mechanism in step larger than the crack initial mechanism. Therefore, in this study received a mixed-mode loading on fatigue crack stress ratio on crack propagation path and speed of progress to learn whether stress affects crack propagation. ${\Delta}$ P a constant state of fatigue tests in Mode I, II give the same stress ratio, frequency 10Hz, sinusoidal waveform was used. A lower stress ratio fatigue crack propagation angle is small. This is less affected by the Mode II. Therefore, a mixed-mode fatigue crack propagation is to progress by the Mode. Stress ratio in a mixed mode crack in the path of progress and found a lot of impact.

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Applications of Force Balance Method to Several Metal Forming Problems (성형가공문제에 대한 힘 평형법의 응용)

  • 최재찬;김진무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.653-660
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    • 1986
  • Two uppor bound solutions, by the force balance method and by a kinematically admissible velocity field, are compared for the metal forming problems in plane strain. It is concluded that these two approaches always give identical results when the geometrical configurations of the deformation model reman the same. By detailed derivations for plastic bending of a notched bar, closed die forging, compression of a rectangular block, machining with a restricted contact tool and plane strain backward extrusion, the identity of both approaches is verified.

A 4-axis NC Lettering System for the Side-wall of the Automobile Tire (타이어 사이드판의 문자 가공을 위한 4축 가공 시스템)

  • Lee, Cheol-Soo;Park, Gwang-Ryeol
    • IE interfaces
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    • v.11 no.2
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    • pp.65-78
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    • 1998
  • The letters of the automobile tire are usually engraved on the side-wall. The shape of the side-wall is a sculptured surface generated by the rotational sweeping of a profile curve. The letters laid on the side-wall are usually designed by a 2-dimensional CAD. It is impossible to machine the letters on the surface accurately by 3-axis NC machining, because the axis of cutter should be tilted to align with the normal vector of the surface. In this case. the degree of freedom for the machine is at least four. This paper describes an idea for tool path generation of a 4-axis machine by using the 2-dimensional CAD data of the letters and the surface of the side-wall. This study includes the following procedures; (1) measuring the profile of the side-wall surface and curve-fitting of the measured points. (2) the 'non-parallel projection' of the letters on the side-wall, and (3) an inverse kinematics of the 4-axis lettering machine. Procedures in this paper are programmed in C-language on Windows95 environment. With a PC based CNC controller and a 4-axis lettering machine. these are tested sucessfully for the practical use.

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Residual Stress Analysis of New Rails Using Contour Method (굴곡측정법을 이용한 신 레일의 잔류응력 분석)

  • Song, Min Ji;Choi, Wookjin;Lim, Nam-Hyoung;Kim, Dongkyu;Woo, Wanchuck;Lee, Soo Yeol
    • Journal of The Korean Society For Urban Railway
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    • v.6 no.4
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    • pp.393-399
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    • 2018
  • It is well recognized that residual stresses of the rails, generated from the manufacturing process including roller straightening and heat treatment, play an important role in determining fatigue and fracture properties of the rails. Thus, it has been a challenge to measure the residual stresses accurately. In this work, contour method was employed to evaluate the residual stresses existing in interior of the rails. The cross section perpendicular to the longitudinal direction of the rail was cut at a very slow rate using electric discharge machining (EDM), after which a laser-based flexural measuring instrument enabled us to precisely measure the flection of the cross section. The measured data were converted into the residual stresses using the commercial finite element package, ABAQUS, through a user-defined element (UEL) subroutine, and the residual stresses of the new rails (50N, KR60, UIC60) with three different specifications were compared.

Study of the Fall Detection System Applying the Parameters Claculated from the 3-axis Acceleration Sensor to Long Short-term Memory (3축 가속 센서의 가공 파라미터를 장단기 메모리에 적용한 낙상감지 시스템 연구)

  • Jeong, Seung Su;Kim, Nam Ho;Yu, Yun Seop
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.391-393
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    • 2021
  • In this paper, we introduce a long short-term memory (LSTM)-based fall detection system using TensorFlow that can detect falls occurring in the elderly in daily living. 3-axis accelerometer data are aggregated for fall detection, and then three types of parameter are calculated. 4 types of activity of daily living (ADL) and 3 types of fall situation patterns are classified. The parameterized data applied to LSTM. Learning proceeds until the Loss value becomes 0.5 or less. The results are calculated for each parameter θ, SVM, and GSVM. The best result was GSVM, which showed Sensitivity 98.75%, Specificity 99.68%, and Accuracy 99.28%.

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A Study on Interference Phenomenon of a Machine Tool when 5 Axises Working with Virtual Machine Tool (가상공작기계를 이용한 5축 가공 시 공작기계의 간섭현상에 관한 연구)

  • Kim, Hae-Ji;Jang, Jeong-Hwan;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.16-23
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    • 2005
  • This study is intended to find out the reason of interference phenomenon of a machine tool when it operates for 5-axises working. The researcher made a Virtual Machine which has same figures of the 5 axises machine tool and Virtual Manufacturing System which has both Software factors - controller and NC code data to manipulate the movement characteristics of the machine - and Hardware factors - fixtures, workpiece, tools, holders and so on. With these virtual tools, this study is designed to find out the relation between the movement and the interference or collision, and also intended to verify the simulation and work-processing. In this study, the researcher found out, in case of the vertical 5 axises type, that it has more chances to have interference between the fixture, the workpiece and the main spindle including the tool holder due to the tilting kinetics of the main spindle. In case of the horizontal 5 axises type, on the other hand, the researcher found out that it has more possibility to have the interference between the main spindle and the rotary shaft.

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Application Estimate of 6 Degree of Freedom Industrial Robot for Multi-Axes Cutting Machine (다축 절삭가공용으로의 육관절 산업용 로봇의 적용평가)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Kweon, Hyun-Kyu;Choi, Eun-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.33-39
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    • 2003
  • The stiffness of multi-articulated industrial robots is very weak, because their structure is an articulated type with some links and joints. Thus it is known that cutting processes for metals are not accepted in machine shop well, but they have a lot of merits for cutting processes, for example, drilling, tapping, and engraving etc, because of the characteristics of their high degree of freedom. The temptation of cutting aluminium was carried out to investigate the feasibility and the limitations or constraints for cutting metals on them. First the mode shapes of 6 degree of freedom welding robot were taken and analysed, and next the cutting processes were practically carried out on it. The results of study were found out to show the feasibility of cutting processes at drilling under 6mm of tool diameter, as well as to have some limitations and constraints, for examples, feed rate, depth of cut and cutting force etc.

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A Study on Geometric Modeling and Generation of 4-axis NC Data for Single Setup of Small Marine Propeller (선박용 소형 프로펠러의 곡면 모델링 및 단일 셋업에 의한 4축 NC가공 데이터 생성에 관한 연구)

  • 이재현;이철수
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.4
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    • pp.254-261
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    • 2002
  • Small marine propeller is generally machined by 5-axis machining. This paper suggests a method to create geometric model from point array data and 4-axis machining NC data for propeller. With conventional method, the setting posture should be changed, because propeller has front and back surface of wing. The change of setting posture has a bad influence on precision of propeller. So this paper pro-poses a method to machine propeller by single setup for 4-axis machining. The cutter moves to parallel direction of the XY plane. To determine the cutter orientation efficiently, the' tilting guiding line' is proposed. A proposed algorithm is written in C language and successfully applied to the 5-axis milling machine of industrial field.

A Study on the Condensation Heat Transfer Characteristics of a Loop Heat Pipe Heat Exchanger for High Speed Rotary Shaft Cooling (고속 회전축 냉각용 루우프 히트파이프 열교환기의 응축열전달 특성에 관한 연구)

  • Cho, Dong-Hyun;Lee, Jong-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.147-152
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    • 2017
  • In the present study, we used a loop thermosyphon heat exchanger consisting of condensers with internal fins and external plate fins which are 480 mm wide, 68 mm long, and 1,000 mm high. The heat transfer pipes in the heat exchanger were 15 mm in diameter and 1,000 mm in length, and 98 heat transfer pipes were installed in the heat exchanger. According to the experimental results, as the spaces between the internal discontinuous pins decreased, the frequency of pressure drops increased and changes in temperature at the outlet of the condenser were shown to be a little smaller. Therefore, we can see that as the spaces between internal discontinuous pins decreased, the heat transfer performance increased. For the loop heat pipe heat exchanger consisting of a condenser with internal and plate fins, as the temperature of the air flowing into the condenser increased, the condensation heat transfer rate also increased, and as the condenser refrigerant inflow temperature increased, the condensation heat transfer rate increased as well.