• Title/Summary/Keyword: 3D-printing technology

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The Development of High Performance Nano-composites with Carbon Nanotube (카본나노튜브를 이용한 고성능 나노복합재료의 개발 동향)

  • Lee, Min-Kyung;Bae, Soo Bin;Park, Jong Kyoo;Lee, Seung Geol
    • Textile Coloration and Finishing
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    • v.26 no.2
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    • pp.71-78
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    • 2014
  • This review paper is a state of the art report of the development of high performance nano-composites with carbon nanotube. We investigate the research and development (R&D) trends of high performance nano-composites with carbon nanotube by analyzing technical trends in research institutes and industry. We report the R&D and technology trends for the properties and applications of fabrication of hybrid composites with aligned carbon nanotubes, multifunctional fiber/carbon nanotube composites. We discuss the specific topics including unidirectional carbon nanotube, carbon nanotube forests, transfer-printing carbon nanotube technology, deposition of carbon nanotube by electrophoresis, vapor grown carbon fiber (VGCF), cup-stacked carbon nanotube, bucky paper and carbon nanotube yarns in this review paper.

The Application of 3D Bolus with Neck in the Treatment of Hypopharynx Cancer in VMAT (Hypopharynx Cancer의 VMAT 치료 시 Neck 3D Bolus 적용에 대한 유용성 평가)

  • An, Ye Chan;Kim, Jin Man;Kim, Chan Yang;Kim, Jong Sik;Park, Yong Chul
    • The Journal of Korean Society for Radiation Therapy
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    • v.32
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    • pp.41-52
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    • 2020
  • Purpose: To find out the dosimetric usefulness, setup reproducibility and efficiency of applying 3D Bolus by comparing two treatment plans in which Commercial Bolus and 3D Bolus produced by 3D Printing Technology were applied to the neck during VMAT treatment of Hypopahrynx Cancer to evaluate the clinical applicability. Materials and Methods: Based on the CT image of the RANDO phantom to which CB was applied, 3D Bolus were fabricated in the same form. 3D Bolus was printed with a polyurethane acrylate resin with a density of 1.2g/㎤ through the SLA technique using OMG SLA 660 Printer and MaterializeMagics software. Based on two CT images using CB and 3D Bolus, a treatment plan was established assuming VMAT treatment of Hypopharynx Cancer. CBCT images were obtained for each of the two established treatment plans 18 times, and the treatment efficiency was evaluated by measuring the setup time each time. Based on the obtained CBCT image, the adaptive plan was performed through Pinnacle, a computerized treatment planning system, to evaluate target, normal organ dose evaluation, and changes in bolus volume. Results: The setup time for each treatment plan was reduced by an average of 28 sec in the 3D Bolus treatment plan compared to the CB treatment plan. The Bolus Volume change during the pretreatment period was 86.1±2.70㎤ in 83.9㎤ of CB Initial Plan and 99.8±0.46㎤ in 92.2㎤ of 3D Bolus Initial Plan. The change in CTV Min Value was 167.4±19.38cGy in CB Initial Plan 191.6cGy and 149.5±18.27cGy in 3D Bolus Initial Plan 167.3cGy. The change in CTV Mean Value was 228.3±0.38cGy in CB Initial Plan 227.1cGy and 227.7±0.30cGy in 3D Bolus Initial Plan 225.9cGy. The change in PTV Min Value was 74.9±19.47cGy in CB Initial Plan 128.5cGy and 83.2±12.92cGy in 3D Bolus Initial Plan 139.9cGy. The change in PTV Mean Value was 226.2±0.83cGy in CB Initial Plan 225.4cGy and 225.8±0.33cGy in 3D Bolus Initial Plan 224.1cGy. The maximum value for the normal organ spinal cord was the same as 135.6cGy on average each time. Conclusion: From the experimental results of this paper, it was found that the application of 3D Bolus to the irregular body surface is more dosimetrically useful than the application of Commercial Bolus, and the setup reproducibility and efficiency are excellent. If further case studies along with research on the diversity of 3D printing materials are conducted in the future, the application of 3D Bolus in the field of radiation therapy is expected to proceed more actively.

Effects and Application Cases of Injection Molds by using DED type Additive Manufacturing Process (DED방식의 적층가공을 통한 금형으로의 응용사례 및 효과)

  • Kim, Woosung;Hong, Myungpyo;Kim, Yanggon;Suh, Chang Hee;Lee, Jongwon;Lee, Sunghee;Sung, Ji Hyun
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.10-14
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    • 2014
  • Laser aided Direct Metal Tooling(DMT) process is a kind of Additive Manufacturing processes (or 3D-Printing processes), which is developed for using various commercial steel powders such as P20, P21, SUS420, H13, D2 and other non-ferrous metal powders, aluminum alloys, titanium alloys, copper alloys and so on. The DMT process is a versatile process which can be applied to various fields like the mold industry, the medical industry, and the defense industry. Among of them, the application of DMT process to the mold industry is one of the most attractive and practical applications since the conformal cooling channel core of injection molds can be fabricated at the slightly expensive cost by using the hybrid fabrication method of DMT technology compared to the part fabricated with the machining technology. The main objectives of this study are to provide various characteristics of the parts made by DMT process compared to the same parts machined from bulk materials and prove the performance of the injection mold equipped with the conformal cooling channel core which is fabricated by the hybrid method of DMT process.

International Development Trend and Technical Issues of Metal Additive Manufacturing (금속 적층제조기술의 국내외 개발동향과 기술적 이슈)

  • Kang, Min-Cheol;Ye, Dea-Hee;Go, Geun-Ho
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.9-16
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    • 2016
  • Metal parts are produced by conventional methods such as casting, forging and cutting, extrusion, etc. However, nowadays, with additive manufacturing (AM), it is possible to directly commercialize by means of stacking of equipment to the 3D drawing and use of high precision tools such as laser source. Thus, drawing of materials is an important aspect in delivering good products. AM deals with production of lighter aircraft parts and few more three-dimensional molds, it wish to manufacture special medical parts and want to steadily expand the new market area. The cost of related equipment and materials are still expensive and difficult to obtain on a mass production. However, the ability to make changes and lead the innovation in the paradigm of traditional manufacturing process is still effective. In this paper, we introduce metal AM and the principles of the related devices, metal powder production process, and their application.

In situ monitoring-based feature extraction for metal additive manufacturing products warpage prediction

  • Lee, Jungeon;Baek, Adrian M. Chung;Kim, Namhun;Kwon, Daeil
    • Smart Structures and Systems
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    • v.29 no.6
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    • pp.767-775
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    • 2022
  • Metal additive manufacturing (AM), also known as metal three-dimensional (3D) printing, produces 3D metal products by repeatedly adding and solidifying metal materials layer by layer. During the metal AM process, products experience repeated local melting and cooling using a laser or electron beam, resulting in product defects, such as warpage, cracks, and internal pores. Such defects adversely affect the final product. This paper proposes the in situ monitoring-based warpage prediction of metal AM products with experimental feature extraction. The temperature profile of the metal AM substrate during the process was experimentally collected. Time-domain features were extracted from the temperature profile, and their relationships to the warpage mechanism were investigated. The standard deviation showed a significant linear correlation with warpage. The findings from this study are expected to contribute to optimizing process parameters for metal AM warpage reduction.

A Study on 3D File Format for Web-based Scientific Visualization

  • Lee, Geon-hee;Nam, Jeong-hwan;Han, Hwa-seop;Kwon, Soon-chul
    • International Journal of Advanced Culture Technology
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    • v.7 no.1
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    • pp.243-247
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    • 2019
  • The most commonly used 3D modeling file formats are OBJ (Wavefront file format specification) and STL (STereoLithography). Although they have a common point of view in 3D on the screen, detailed functions are different according to purpose of development. OBJ is the most commonly used 3D file format and STL is mainly used as 3D file format for 3D printing. However, in the field of Scientific Visualization, precise analysis is required. There is a difference in accuracy depending on the type of 3D file format. OBJ and STL are not suitable for delicate surface description because they form meshes in the form of triangular polygons. And if you increase the number of triangle polygons, it will be smoother, but the file size also increases exponentially and causes excessive CPU usage. In contrast, VTK provides a variety of polygon structures, including triangular polygons as well as rectangular polygons and cube polygons. Thus, delicate surface depiction is possible. Delicate surface rendering is possible and file size is not large. This paper describes the concept and structure of VTK. We also compared the load times and file sizes between VTK, STL, and OBJ in the Chrome browser. In addition, the difference in surface rendering ability between VTK, STL, and OBJ is intuitively viewed based on the screen in which each 3D file format is implemented under the same conditions. This study is expected to be helpful for efficient 3D file format for precise implementation of Web - based Scientific Visualization.

SAC305 solder paste printability evaluation by screen printing parameters (스크린 프린팅 주요인자 변화에 따른 SAC305 솔더페이스트 인쇄성 평가)

  • Kwon, S.H.;Lee, C.W.;Kim, C.H.;Yoo, S.
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.77-77
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    • 2010
  • 본 연구에서는 Sn-3.0Ag-0.5Cu (SAC305) 무연솔더의 최적 인쇄성을 위한 PCB 및 마스크설계, 스크린프린팅 공정변수의 최적값을 실험계획법을 통해 평가하였다. 사용된 칩은 가로 0.4mm 세로 0.2mm의 0402 MLCC칩이며, 사용된 시험보드는 OSP 표면처리된 PCB이었다. 인쇄성을 판단하기 위한 공정인자는 금속마스크 두께, 마스크홀 크기, 패드크기 및 모양, 인쇄각도, 인쇄속도, 판분리속도이었다. ANOVA분석을 통해 주인자를 파악하였으며, 인쇄성에 영향을 미치는 주인자는 마스크두께와 인쇄각도임이 확인되었다. 그 후 중심 합성법을 이용하여 인쇄성 최적 조건을 확인하였다. 결과로 나타난 등고선/표면도를 통해, 마스크두께가 작을 때에는 인쇄각도가 작아야 높은 인쇄성을 갖으며, 또한 마스크 두께가 클 경우에는 인쇄각도가 커야 높은 인쇄성을 가짐을 알 수 있었다. 추가실험을 통해서 인쇄성 표면도의 정확도를 확인하였으며, 실험값은 표면도에서 표시된 인쇄성값과 비슷함을 알 수 있었다. 또한, 인쇄성이 낮은 영역과 높은 영역에서 접합강도값을 측정하였으며, 인쇄성이 좋은 영역에서 접합강도도 높음을 알 수 있었다.

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The Shape Optimization of PLA Polymer Space Truss Using 3D Printer (3D 프린터를 활용한 PLA 폴리머 Space Truss의 최적화)

  • Bae, Jae-Hoon;Zhang, Zhi-Yu;Ju, Young K.
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.1
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    • pp.61-67
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    • 2020
  • In the era of the Fourth Industrial Revolution, Various attempts are being made to converge new industries with IT industry to find new growth engines in the field of IT, maximizing efficiency in terms of productivity. 3D printers are also related to this, and various studies have been conducted worldwide to utilize them in the construction industry. At present, there is an active effort to study atypical structures using 3D printers. The most widely used method is the use of glass panels, however, the additional cost of the manufacturing process and thus the overall project cost cannot be ignored. In addition, the construction of the curvature of the existing two-way curved surface in the conventional flat joint method is not suitable for implementing an amorphous shape. In this paper, we propose an optimized shape through Abaqus analysis of various shapes of Space Truss interior using 3D printing technology using polymer.

Design and Experimental Verification of Blasting Nozzle for Wide Area Surface Treatment based on Incompressible Flow Analysis (비압축성 유동해석에 기초한 대면적 표면처리용 브라스팅 노즐 설계 및 실험적 검증)

  • Kim, Taehyung;Kwak, Jun Gu;Lee, Se Chang;Lee, Sang Ku;Lee, Seung Ho
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.49-56
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    • 2019
  • In this study, a blasting nozzle was designed based on incompressible flow analysis to clean wide surface of parts used in power plant. The outlet side section of the designed nozzle has a wide bore with a linear shape. After the design, the nozzle prototype was made by three dimensional printing, and the cleaning performance test was performed after mounting it on the blasting machine. The wide bore size obtained after the analysis was almost the same as the wide bore size obtained from the surface of the plate specimen after the experiment. Ultimately, it was confirmed that the design of blasting nozzle for wide surface treatment is effective.

Digital Customized Automation Technology Trends (디지털 커스터마이징 자동화 기술 동향)

  • Song, Eun-young
    • Fashion & Textile Research Journal
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    • v.23 no.6
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    • pp.790-798
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    • 2021
  • With digital technology innovation, increased data access and mobile network use by consumers, products and services are changing toward pursuing differentiated values for personalization, and personalized markets are rapidly emerging in the fashion industry. This study aims to identify trends in digital customized automation technology by deriving types of digital customizing and analyzing cases by type, and to present directions for the development of digital customizing processes and the use of technology in the future. As a research method, a literature study for a theoretical background, a case study for classification and analysis of types was conducted. The results of the study are as follows. The types of digital customizing can be classified into three types: 'cooperative customization', 'selective composition and combination', 'transparent suggestion', and automation technologies shown in each type include 3D printing, 3D virtual clothing, robot mannequin, human automatic measurement program, AR-based fitting service, big data, and AI-based curation function. With the development of digital automation technology, the fashion industry environment is also changing from existing manufacturing-oriented to consumer-oriented, and the production process is rapidly changing with IT and artificial intelligence-based automation technology. The results of this study hope that digital customized automation technology will meet various needs of personalization and customization and present the future direction of digital fashion technology, where fashion brands will expand based on the spread of digital technology.