• 제목/요약/키워드: 3D printing test method

검색결과 72건 처리시간 0.023초

3D 프린팅으로 제작한 굵은 골재를 사용한 경량콘크리트의 압축강도 실험 (Compressive Strength Experiment of Lightweight Concrete Using Coarse Aggregate Produced by 3D Printing)

  • 안병주
    • 한국산학기술학회논문지
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    • 제21권5호
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    • pp.54-59
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    • 2020
  • 콘크리트의 품질에 큰 영향을 미치는 중요 자재인 굵은 골재는 채취장소, 생산방법 등에 따라 다양하게 생산된다. 현재 건설업계는 굵은 골재의 안정적인 공급과 표준적인 품질 확보 방안이 필요한 실정이다. 본 연구는 굵은 골재를 3D 프린팅으로 제작하여 사용하는 것이 이 문제 해결에 도움이 되는지를 검토하는 것이 목적이다. 3D 프린팅을 위한 필라멘트는 검토 결과 ABS 필라멘트가 선정되었다. 굵은 골재의 설계는 CATIA를 사용했으며, 제작은 CUBICON Single Plus를 사용하였다. 공시체는 3개의 AE제를 사용 것과 3개의 그렇지 않은 것 등 총 6개를 제작한 후 28일 동안 수중 양생하였다. 압축강도 시험 결과 AE제를 사용할 경우 콘크리트표준시방서에서 규정한 경량콘크리트 설계기준의 최저 압축강도 이상이 발현됨을 확인했다. 이는 3D 프린터로 제작한 굵은 골재가 경량콘크리트의 굵은 골재로 사용될 가능성이 있음을 시사한다. 특히 대량생산 체계를 갖출 경우 궁극적으로 굵은 골재의 안정적 수급과 표준적인 품질 확보라는 건설업계가 당면하고 있는 문제 해결에도 일조할 수 있을 것이다. 향후에는 3D 프린팅으로 제작한 굵은 골재의 부착력 향상 방안, 경제성 분석 등에 관한 연구를 진행할 예정이다.

치과용 3D 프린터를 활용해 제작된 레진 단일치관보철의 변연적합 평가 (An evaluation of marginal fit of resin single crown manufactured using a dental 3D printer)

  • 김기백
    • 대한치과기공학회지
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    • 제44권4호
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    • pp.126-131
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    • 2022
  • Purpose: The purpose of this study is to evaluate the quality of dental fixed prostheses fabricated by 3DP (three-dimensional printing). Methods: Ten main models were prepared for the study. Ten specimens were printed by 3DP (3DP group). Ten specimens were fabricated by the lost wax technique and casting method to complete the control group (LWC group). The marginal fit was measured for 20 specimens. The measurement of marginal fit was performed using the silicon replica technique. Finally, the marginal fit of 10 specimens from each group was calculated. An independent sample t-test was run to see if the calculated averages for the two groups were mutually significant (α=0.05). Results: According to the experimental results, the mean marginal fit of the 3DP group was 71.9 ㎛, and the LWC group was 55.3 ㎛. The means of the two groups were found to be significantly different (p<0.001) in the results of the independent sample t-test. Conclusion: The marginal fit of fixed dental prostheses produced by 3DP technology was examined with values greater than those fabricated by traditional technology. However, as it appeared to be a value within the range of clinically acceptable range recommended by numerous studies, it was determined that clinical application would be feasible.

Assessment of Internal Fitness on Resin Crown Fabricated by Digital Light Processing 3D Printer

  • Kang, Wol;Kim, Min-Su;Kim, Won-Gi
    • 치위생과학회지
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    • 제19권4호
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    • pp.238-244
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    • 2019
  • Background: Recently, three-dimensional (3D) printing has been hailed as a disruptive technology in dentistry. Among 3D printers, a digital light processing (DLP) 3D printer has certain advantages, such as high precision and relatively low cost. Therefore, the latest trend in resin crown manufacturing is the use of DLP 3D printers. However, studies on the internal fitness of such resin crowns are insufficient. The recently introduced 3D evaluation method makes it possible to visually evaluate the error of the desired area. The purpose of this study is to evaluate the internal fitness of resin crowns fabricated a by DLP 3D printer using the 3D evaluation method. Methods: The working model was chosen as the maxillary molar implant model. A total of 20 resin crowns were manufactured by dividing these into two groups. One group was manufactured by subtractive manufacturing system (PMMA), while the other group was manufactured by additive manufacturing system, which uses a DLP 3D printer. Resin crowns data were measured using a 3D evaluation program. Internal fitness was calculated by root mean square (RMS). The RMS was calculated using the Geomagic Verify software, and the mean and standard deviation (SD) were measured. For statistical analysis, IBM SPSS Statistics for Windows ver. 22.0 (IBM Corp., USA) was used. Then, independent t-test was performed between the two groups. Results: The mean±SD of the RMS were 41.51±1.51 and 43.09±2.32 for PMMA and DLP, respectively. There was no statistically significant difference between PMMA and DLP. Conclusion: Evaluation of internal fitness of the resin crown made using a DLP 3D printer and subtractive manufacturing system showed no statistically significant differences, and clinically acceptable results were obtained.

New energy partitioning method in essential work of fracture (EWF) concept for 3-D printed pristine/recycled HDPE blends

  • Sukjoon Na;Ahmet Oruc;Claire Fulks;Travis Adams;Dal Hyung Kim;Sanghoon Lee;Sungmin Youn
    • Geomechanics and Engineering
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    • 제33권1호
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    • pp.11-18
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    • 2023
  • This study explores a new energy partitioning approach to determine the fracture toughness of 3-D printed pristine/recycled high density polyethylene (HDPE) blends employing the essential work of fracture (EWF) concept. The traditional EWF approach conducts a uniaxial tensile test with double-edge notched tensile (DENT) specimens and measures the total energy defined by the area under a load-displacement curve until failure. The approach assumes that the entire total energy contributes to the fracture process only. This assumption is generally true for extruded polymers that fracture occurs in a material body. In contrast to the traditional extrusion manufacturing process, the current 3-D printing technique employs fused deposition modeling (FDM) that produces layer-by-layer structured specimens. This type of specimen tends to include separation energy even after the complete failure of specimens when the fracture test is conducted. The separation is not relevant to the fracture process, and the raw experimental data are likely to possess random variation or noise during fracture testing. Therefore, the current EWF approach may not be suitable for the fracture characterization of 3-D printed specimens. This paper proposed a new energy partitioning approach to exclude the irrelevant energy of the specimens caused by their intrinsic structural issues. The approach determined the energy partitioning location based on experimental data and observations. Results prove that the new approach provided more consistent results with a higher coefficient of correlation.

딥러닝 알고리즘을 이용한 3D프린팅 골절합용 판의 표면 결함 탐지 모델에 관한 연구 (A Study on Surface Defect Detection Model of 3D Printing Bone Plate Using Deep Learning Algorithm)

  • 이송연;허용정
    • 반도체디스플레이기술학회지
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    • 제21권2호
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    • pp.68-73
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    • 2022
  • In this study, we produced the surface defect detection model to automatically detect defect bone plates using a deep learning algorithm. Bone plates with a width and a length of 50 mm are most used for fracture treatment. Normal bone plates and defective bone plates were printed on the 3d printer. Normal bone plates and defective bone plates were photographed with 1,080 pixels using the webcam. The total quantity of collected images was 500. 300 images were used to learn the defect detection model. 200 images were used to test the defect detection model. The mAP(Mean Average Precision) method was used to evaluate the performance of the surface defect detection model. As the result of confirming the performance of the surface defect detection model, the detection accuracy was 96.3 %.

3D 프린팅을 이용한 토기·자기 문화재 복원 연구 (Restoration of Earthenware & Porcelain Cultural Assets using 3D Printing)

  • 이해순;위광철
    • 보존과학회지
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    • 제31권2호
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    • pp.131-145
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    • 2015
  • 문화재 보존처리는 손상된 문화재의 수명을 연장하고 그 가치를 재조명하는 실질적 수단으로서 높이 평가 받고 있다. 그러나 보존처리 과정은 대부분 보존처리자의 경험과 기술에 의한 수작업에 의존하고 있어 이에 따르는 많은 시간과 노력이 요구된다. 최근에는 문화재의 재질 특성과 형상에 따라 보다 정확하고 손쉽게 보존처리를 진행할 수 있는 방법을 채용할 수 있게 되었다. 즉, 지금까지 수작업으로 이루어지는 보존처리과정을 3D 프린터를 이용하여 컴퓨터상에서 구현된 입체 형상 데이터를 실물로 출력하는 방법을 이용하는 것이다. 먼저 문화재의 결손 부분을 컴퓨터상의 데이터로 구축한 다음 3D 프린터로 출력하여 결손 부분을 손쉽게 성형 및 가공 과정을 거치는 것이다. 3D 프린터 적용결과 반복적인 출력 및 디지털데이터의 형태 및 수치 조정이 가능하였으며, 다양한 소재를 활용한 여러 가지 복원재료로 부터 시험출력을 통하여 문화재 복원의 완성도를 향상시킬 수 있었다. 본 연구에서 도자기 결손부분 복원을 위한 3D 프린터 적용 시험을 위하여 현대 재현품인 청자칠보무늬향로와 차륜식토기 2점을 인위적으로 파손시켰다. 복원결과 수작업에 비해 작업시간 단축 및 정확한 형태의 재현 등에서는 좋은 효과를 나타내었다. 반면 정밀한 접합 및 표면 질감을 생생하게 표현하기 위해서는 약간의 2차적인 수작업이 필요하였다.

3D 인쇄방법으로 제작된 치과용 다이 모델의 정확도 평가연구 (A study on the accuracy evaluation of dental die models manufactured by 3D printing method)

  • 장연
    • 대한치과기공학회지
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    • 제41권4호
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    • pp.287-293
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    • 2019
  • Purpose: To evaluate the accuracy of the 3D printed die models and to investigate its clinical applicability. Methods: Stone die models were fabricated from conventional impressions(stone die model; SDM, n=7). 3D virtual models obtained from the digital impressions were manufactured as a 3D printed die models using a 3D printer(3D printed die models;3DM, n=7). Reference model, stone die models and 3D printed die models were scanned with a reference scanner. All dies model dataset were superimposed with the reference model file by the "Best fit alignment" method using 3D analysis software. Statistical analysis was performed using the independent t-test and 2-way ANOVA (α=.05). Results: The RMS value of the 3D printed die model was significantly larger than the RMS value of the stone die model (P<.001). As a result of 2-way ANOVA, significant differences were found between the model group (P<.001) and the part (P<.001), and their interaction effects (P<.001). Conclusion: The 3D printed die model showed lower accuracy than the stone die model. Therefore, it is necessary to further improve the performance of 3D printer in order to apply the 3D printed model in prosthodontics.

세척 용액 및 세척 방법이 3D 프린팅 임시수복용 레진의 굴곡강도에 미치는 영향 (Effect of Washing Solvent and Washing Method on Flexural Strength of 3D-Printed Temporary Resin Material)

  • 김해봄;최재원
    • 한국산업융합학회 논문집
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    • 제27권2_2호
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    • pp.389-395
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    • 2024
  • The purpose of this study was to evaluate the effect of different washing solvents and washing methods on the flexural strength of 3D printed temporary resin. A bar(25 × 2 × 2 mm) was produced with a layer thickness of 50 ㎛ using an LCD-type 3D printer and divided into 15 groups(n = 10, each) according to washing solution(IPA; 99% isopropyl alcohol, TPM; 93% Tripropylene glycol monomethylether, ETL; Ethanol, TWC; Twin 3D Cleaner, and DNC; DIO navi Cleaner) and washing method(Dip; Dip washing, Ultra; Ultrasonic washing, and Auto; Automated washing). All groups were washed for 5 minutes, and post-cured for 5 minutes using a UV LED light curing machine. The Flexural strength was measured using a three-point bending test using a universal testing machine. For statistical analysis, one-way ANOVA, Tukey HSD post hoc test, Kruskal-Wallis test and post-hoc by Bonferroni-Dunn test(𝛼=.05) were performed depending on whether the normality test was satisfied. In all washing solvents except TPM and DNC, the Dip group showed the lowest flexural strength values, while the Auto group showed the highest flexural strength values except for DNC. Additionally, the washing solution showed completely different flexural strength values depending on the washing method.

STL 3D 형식의 메쉬 모델을 형식으로 OBJ 변환하는 시스템 개발 (Development of a System to Convert a 3D Mesh Model in STL Format into OBJ Format)

  • 여창모;박찬석;문두환
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.78-86
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    • 2018
  • The 3D mesh model is used in various fields, such as virtual reality, shape-based searching, 3D simulation, reverse engineering, 3D printing, and laser scanning. There are various formats for the 3D mesh model, but STL and OBJ are the most typical. Since application systems support different 3D mesh formats, developing technology for converting 3D mesh models from one format into another is necessary to ensure data interoperability among systems. In this paper, we propose a method to convert a 3D mesh model in STL format into the OBJ format. We performed the basic design of the conversion system and developed a prototype, then verified the proposed method by experimentally converting an STL file into an OBJ file for test cases using this prototype.

3D 프린팅을 이용한 해수분사용 노즐 시제품 개발의 가능성 연구 (A Feasibility Study of Seawater Injection Nozzle Prototype Development by Using 3D Printing)

  • 윤석태;박종천;조용진
    • 한국산학기술학회논문지
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    • 제22권3호
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    • pp.51-57
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    • 2021
  • 함정의 해수냉각 시스템은 화생방전에 의한 유해물질의 세척과 선체 외부의 적외선 신호를 저감하기 위해 설치된다. 시스템은 압력펌프, 각종 배관 그리고 해수분사용 노즐로 구성된다. 그리고 해수의 분사 압력과 노즐 종류에 따라 산포 범위가 결정된다. 따라서 해수의 산포 범위를 넓히고 해수냉각 시스템의 효율을 극대화하기 위해서는 적절한 분사 압력의 설정과 노즐의 최적 설계가 필요하다. 금속재료로 만들어지는 해수분사용 노즐은 초기 개발단계에서 금속 틀을 만들고 최적 성능을 만족할 때까지 수정된다. 이는 많은 시간과 비용을 유발하여 노즐개발에 어려움을 일으킨다. 따라서 본 연구에서는 해수분사용 노즐의 초기 개발단계에서 시제품을 생성하기 위한 3D 프린팅 기술의 적용 가능성을 확인하였다. 이를 위해 3D 프린팅 기술을 이용하여 압출 플라스틱 시험편을 제작하고 인장시험을 통해 시험편의 물리적 특성 값을 측정하였다. 그리고 측정 결과를 유한요소해석 조건에 적용해 해수의 분사 압력에 따른 노즐의 변형과 응력을 계산하였다. 유한요소해석 결과 노즐은 최적 압력에서 탄성 범위 내로 변화하였으며, 구조적으로 안정하다고 판단되어 본 연구의 가능성을 확인하였다.