• 제목/요약/키워드: 3D microstructures

검색결과 198건 처리시간 0.034초

X20CrMoV12.1강의 열화에 따른 기계적특성 평가 (The Evaluation of Mechanical Property of X20CrMoV12.1 Boiler Tube Steels)

  • 김범수;이성호;김두수;정남근
    • 동력기계공학회지
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    • 제8권3호
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    • pp.18-22
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    • 2004
  • Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. The material for boiler tubes is used in such high temperature and pressure condition as $540^{\circ}C$, 22MPa. The boiler tube material is required to resist creep damage, fatigue cracking, and corrosion damages. 2.25%Cr-1Mo steel is used for conventional boiler tubes, and austenitenite stainless steel is used for higher temperature boiler tubes. But the temperature and pressure of steam in power plant became higher for high plant efficiency. So, the property of boiler tube material must be upgaded to fit the plant property. Several boiler tube material was developed to fit such conditions. X20CrMoV12.1 steel is also developed in 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensite microstructures which is difficult to evaluate the degradation. In this thesis, degrade the X20CrMoV12.1 steel at high temperatures in electric furnace, and evaluate hardness with Vickers hardness tester and strengths with Indentation tester.

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다이내믹 패턴 형성기를 이용한 마이크로 광 조형기술에서 미세 구조물 제작 및 수지경화특성에 관한 연구 (The Fabrication of Microstructures and Curing Characteristics in Photopolymer on the Microstereolithography using a Dynamic Pattern Generator)

  • 권변호;최재원;하영명;김현수;원명호;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1181-1185
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    • 2005
  • Microstereolithography has evolved from the stereolithography technique, and is also based on a light-induced layer-stacking manufacturing. Integral microstereolithography is proposed for building a 3D microstructure rapidly, which allows the manufacture of a complete layer by one irradiation only. In this study, we developed the integral microstereolithography apparatus based on the use of $DMD^{TM}$ as dynamic pattern generator. It is composed of Xenon-Mercury lamp, optical devices, pattern generator, precision stage, controllers and the control program. Also, we estimated curing characteristics in photopolymer. The relationship between the viscosity of diluent-oligomer solutions and curing width, irradiation time and curing property has been studied.

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주조 및 불연속 석출물 미세조직을 가지는 Mg-Al 합금의 인장 특성 및 열전도도 (Tensile Properties and Thermal Conductivities of Mg-Al alloy with As-Cast and Discontinuous Precipitates Microstructures)

  • 전중환
    • 열처리공학회지
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    • 제33권5호
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    • pp.219-225
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    • 2020
  • The objective of this study was to investigate the tensile properties and thermal conductivities of Mg9.3%Al alloy in as-cast state and heat-treated state consisting of fully discontinuous precipitates (DPs), respectively. The fully DPs microstructure was obtained by solution treatment at 405℃ for 24 h, followed by furnace cooling to RT. The as-cast alloy showed a partially divorced eutectic β(Mg17Al12) phase particles formed along the α-(Mg) cell boundaries. The DPs had various apparent (α+β) interlamellar spacings, which is related to different transformation temperatures during the furnace cooling. The DPs microstructure exhibited better tensile strength than the as-cast one, resulting from the higher value of elongation in response to its more homogeneous microstructure. It is noticeable that the DPs microstructure had 12.4% higher thermal conductivity in average than the as-cast one between RT and 200℃. The XRD analyses revealed that the lower Al concentration in the α-(Mg) matrix may well be responsible for the better thermal conductivity of the DPs microstructure.

Functionalized Raspberry-Like Microparticles obtained by Assembly of Nanoparticles during Electrospraying

  • Cho, Eun Chul;Hwang, Yoon Kyun;Jeong, Unyong
    • Bulletin of the Korean Chemical Society
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    • 제35권6호
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    • pp.1784-1788
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    • 2014
  • The present study suggests a novel method to produce raspberry-like microparticles containing diverse functional materials inside. The raspberry-like microparticles were produced from a random assembly of uniformly-sized poly(methyl methacrylate) (PMMA) nanoparticles via electrospraying. The solution containing the PMMA nanoparticles were supplied through the inner nozzle and compressed air was emitted through the outer nozzle. The air supply helped fast evaporation of acetone, so it enabled copious amount of microparticles as dry powder. The microparticles were highly porous both on the surface and interiors, hence various materials with a function of UV-blocking ($TiO_2$ nanoparticles and methoxyphenyl triazine) or anti-aging (ethyl(4-(2,3-dihydro-1H-indene-5-carboxyamido) benzoate)) were loaded in large amount (17 wt % versus PMMA). The surface and interior structures of the microparticles were dependent on the characteristics of functional materials. The results clearly suggest that the process to prepare the raspberry-like microparticles can be an excellent approach to generate functional microstructures.

Ni 첨가량에 따른 중력 주조 Mg-Ni 합금의 수소화 반응 특성의 변화 (Change of Hydriding Properties of Gravity Cast Mg-Ni Alloys with Ni Content)

  • 임창동;문용민;유봉선;나영상;배종수
    • 한국수소및신에너지학회논문집
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    • 제15권3호
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    • pp.250-256
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    • 2004
  • Magnesium and its alloys have the high potential as hydrogen storage materials because of their highest hydrogen storage capacity, low density and abundant resources. But poor kinetic properties of hydriding and dehydriding and high working temperature have limited their practical applications. In this study, the Mg-Ni binary alloys with different amount of Ni were produced by gravity casting and characterized in order to investigate the relationship between the microstructures and hydriding properties. The maximum hydrogen absorption capacity decreased, but the absorption kinetics increased with Ni content. The difference in the absorption kinetics was resulted from the differences in the sort and shape of primary solid phases and eutectic microstructure.

CuCl 미립자 분산 붕괴산염계 비선형 광학유리에서 매질유리의 상분리와 CuCl 미립자의 석출 특성 (Phase Separation of Matrix Glasses and Precipitation Characteristics of CuCl Nanocrystals in CuCl Doped Borosilicate Glasses for Nonlinear Optical Application)

  • 윤영권;한원택
    • 한국세라믹학회지
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    • 제34권8호
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    • pp.886-896
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    • 1997
  • To investigate an effect of phase separation on precipitation characteristics of CuCl nanocrystals in CuCl doped nonlinear optical glasses, borosilicate glass systems with 9 different compositions with ~2wt% of CuCl were selected and CuCl doped glasses were prepared by melting and precipitation method. Microstructural properties of the CuCl doped glasses were analyzed by optical absorption spectroscopy, acid elution test, TEM, and EDXS. While phase separation did not occur in Glass A~D, interconnected and droplet microstructures due to phase separation were found in Glass E, F and Glass G~I, respectively. In the particular composition of the matrix glasses in this study, the precipitation of the CuCl particles was observed in the phase separable glasses, not in phase non-separable glasses. The CuCl particles were precipitated in both silica-rich phase region and boronrich phase region of the glass matrix. In the case of 7.7Na2O-36.6B2O3-52.7SiO2(mole%) glass, the larger CuCl particles than those in the silica-rich phase region were observed in the boron-rich phase region.

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용접구조용 고장력강의 용접부 인성에 미치는 미세 조직과 용접 입열량의 영향 (Effects of microstructure and welding heat input on the toughness of weldable high strength steel weldments)

  • 장웅성;방국수;엄기원
    • Journal of Welding and Joining
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    • 제7권3호
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    • pp.44-54
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    • 1989
  • This study was undertaken to evaluate the allowable welding heat input range for high strength steels manufactured by various processes and to compare the weldability of TMCP steel for high heat input welding with that of conventional Ti-added normalized steel. The allowable welding heat input ranges for conventional 50kg/$mm^2$ steel to guarantee D or E grade of ship structural steel were below 150 and 80kJ/cm respectively. Such a limit in welding heat input was closely related with the formation of undesirable microstructures, such as grain boundary ferrite and ferrite side plate in the coarse grain HAZ. In case of 60 and 80kg/$mm^2$ quenched and tempered steels, for securing toughness in weldments over toughness requirements for base metal, each welding heat input had to be restricted below 60 and 40kJ/cm, that was mainly due to coarsened polygonal ferrite in weld metal and lower temperature transformation products in coarse grain HAZ. The TMCP steel could be appropriate as a grade E ship hull steel up to 200kJ/cm, but the Ti-added normalized steel could be applied only below 130kJ/cm under the same rule. This difference was partly owing to whether uniform and fine intragranular ferrite microstructure was well developed in HAZ or not.

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레이저 직접 패터닝에 의한 폴리이미드의 표면 특성 제어 (Tailoring Surface Properties of Polyimides by Laser Direct Patterning)

  • 황윤찬;손정민;박재희;남기호
    • 한국염색가공학회지
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    • 제35권2호
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    • pp.121-127
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    • 2023
  • In this study, a comprehensive investigation was conducted on the morphological and property changes of laser-induced nanocarbon (LINC) as a function of laser process parameters. LINC was formed on the surfaces of polyimide films with different backbone structures under various process conditions, including laser power, scan speed, and resolution. Three different forms of LINC electrodes (i.e., continuous 3D porous graphene, wooly nanocarbon fibers, line cut) were formed depending on the laser power and scan speed. Furthermore, heteroatom doping induced from the chemical structure of the polyimide during laser patterning was found to be effective in modifying the electrical properties of LINC electrodes. The LINC surfaces exhibited different microstructures depending on the laser beam resolution under constant laser power and scan speed, allowing for controllable surface wettability. The correlation between the chemical structure of the polymer substrate, laser process parameters, and carbonized surface properties in this study is expected to be utilized as fundamental understanding for the manufacturing of next-generation carbon-based electronic devices.

적층제조 연속섬유강화 고분자 복합재료의 물성 예측 (Prediction of the Mechanical Properties of Additively Manufactured Continuous Fiber-Reinforced Composites )

  • ;;김형태;김지훈
    • 소성∙가공
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    • 제32권1호
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    • pp.28-34
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    • 2023
  • In this research, a representative volume element (RVE)-based FE Model is presented to estimate the mechanical properties of additively manufactured continuous fiber-reinforced composites with different fiber orientations. To construct the model, an ABAQUS Python script has been implemented to produce matrix and fiber in the desired orientations at the RVE. A script has also been developed to apply the periodic boundary conditions to the RVE. Experimental tests were conducted to validate the numerical models. Tensile specimens with the fiber directions aligned in the 0, 45, and 90 degrees to the loading direction were manufactured using a continuous fiber 3D printer and tensile tests were performed in the three directions. Tensile tests were also simulated using the RVE models. The predicted Young's moduli compared well with the measurements: the Young's modulus prediction accuracy values were 83.73, 97.70, and 92.92 percent for the specimens in the 0, 45, and 90 degrees, respectively. The proposed method with periodic boundary conditions precisely evaluated the elastic properties of additively manufactured continuous fiber-reinforced composites with complex microstructures.

황산 중화 레드머드를 사용한 시멘트 모르타르의 압축강도 발현특성 (Characterizing Compressive Strength Development in Cement Mortar Utilizing Red Mud Neutralized with Sulfuric Acid)

  • 강석표;홍성욱;김상진;박규은
    • 한국건축시공학회지
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    • 제23권3호
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    • pp.231-240
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    • 2023
  • 본 연구에서는 액상 레드머드를 첨가한 시멘트 모르타르의 활용 가능성을 검토하기 위하여 pH 10~12 인 액상 레드머드(LR)를 황산으로 중화하여 액상 레드머드(SR)를 제조하였으며, 액상 레드머드의 활용가능성을 확인하고자 플로우, 응결시간, 압축강도를 측정하고 XRD, SEM을 통해 화학적 특성을 분석하였다. 플로우 측정결과 MS-LR과 MS-SR의 경우 Plain과 비교하여 플로우 값이 감소하였다. 응결시간 측정결과 Plain과 비교하여 MS-LR 및 MS-SR의 응결시간은 단축되었다. 압축강도 측정결과 Plain과 비교하여 MS-LR의 1d와 MS-SR의 1d 및 3d의 압축강도가 Plain보다 증가하였으며 28d 압축강도 측정결과에서는 MS-LR 및 MS-SR의 압축강도가 Plain과 비교하여 감소하였다. XRD 분석결과 28일의 경우 Plain과 MS-SR의 XRD 패턴이 유사하게 나타나고, MS-LR에서는 새로운 피크가 관찰되었다. SEM 이미지를 분석한 결과 Plain과 MS-SR의 미세구조는 유사하게 관찰되고 있지만, MS-LR의 미세구조는 미세한 섬유상 조직으로 미세구조가 다르게 나타났다. 따라서 중화하지 않은 레드머드 보다 황산으로 중화한 액상레드머드를 시멘트 모르타르에 대체하였을 때 강도개선 효과가 있는 것으로 사료되며 이의 활용가능성을 확인하였다.