• Title/Summary/Keyword: 3D composites

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Three-Dimensional Flow Analysis for Compression Molding of Unidirectional Fiber-Reinforced Polymeric Composites with Slip Between Mold and Material (섬유강화 플라스틱 복합재의 압축성형에 있어서 이방성과 금형-재료계면의 미끄럼을 고려한 3차원 유한요소해석)

  • Yoon, Doo-Hyun;Jo, Seon-Hyung;Kim, E-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1075-1084
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    • 1999
  • The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

Preparation and Characteristic of Carbon/Carbon Composites with Coal-tar and Petroleum Binder Pitches (석탄계 및 석유계 피치가 함침된 탄소/탄소 복합재료 제조 및 특성)

  • Yang, Jae-Yeon;Park, Sang-Hee;Park, Soo-Jin;Seo, Min-Kang
    • Applied Chemistry for Engineering
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    • v.26 no.4
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    • pp.406-412
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    • 2015
  • Unidirectional carbon/carbon (C/C) composites were manufactured using phenolic resins as a precursor of the carbonized matrix throughout a one-step manufacturing process. Also, molybdenum oxide ($MoO_3$) and binder pitches were impregnated with phenolic resins to improve the bulk density and mechanical property of the C/C composites. In this study, the influence of $MoO_3$ and binder pitches on mechanical properties of the C/C composites were investigated by measuring flexural strength (${\sigma}_f$) and interlaminar shear strength (ILSS). The results show that the enhancement of interfacial adhesions between the fibers and matrix resins of the C/C composites with $MoO_3$ and binder pitches which led to the improvement of mechanical properties of the C/C composites. This indicates that the presence of $MoO_3$ and binder pitches in C/C composites can develop the graphite structure and increase the bulk density.

Virtual Experimental Characterization of 3D Orthogonal Woven Composite Materials (직교 직물 복합재료 물성치 예측을 위한 가상 수치 실험)

  • Lee, Chang-Sung;Shin, Hun;Kim, Seung-Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.205-210
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    • 2001
  • In this work, virtual material characterization of 3D orthogonal woven composites is performed to predict the elastic properties by a full scale FEA. To model the complex geometry of 3D orthogonal woven composites, an accurate unit structure is first prepared. The unit structure includes warp yarns, filler yarns, stuffer yams and resin regions and reveals the geometrical characteristics. For this virtual experiments by using finite element analysis, parallel multifrontal solver is utilized and the computed elastic properties are compared to available experimental results and the other analytical results. It is founded that a good agreement between material properties obtained from virtual characterization and experimental results. Using the method of this virtual material characterization, the effects of inconsistent filler yarn distribution on the in-plane shear modulus and filler yarn waviness on the transverse Young's modulus are investigated. Especially, the stiffness knockdown of 3D woven composite structures is simulated by virtual characterization. Considering these results, the virtual material characterization of composite materials can be used for designing the 3D complex composite structures and may supplement the actual experiments.

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Finite element analysis of elastic property of concrete composites with ITZ

  • Abdelmoumen, Said;Bellenger, Emmanuel;Lynge, Brandon;Queneudec-t'Kint, Michele
    • Computers and Concrete
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    • v.7 no.6
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    • pp.497-510
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    • 2010
  • For better estimation of elastic property of concrete composites, the effect of Interfacial Transition Zone (ITZ) has been found to be significant. Numerical concrete composites models have been introduced using Finite Element Method (FEM), where ITZ is modeled as a thin shell surrounding aggregate. Therefore, difficulties arise from the mesh generation. In this study, a numerical concrete composites model in 3D based on FEM and random unit cell method is proposed to calculate elastic modulus of concrete composites with ITZ. The validity of the model has been verified by comparing the calculated elastic modulus with those obtained from other analytical and numerical models.

Heating Characteristics of Planar Heater Fabricated with Different Mixing Ratios of MXene-CNT-WPU Composites (MXene-CNT-WPU 복합소재 기반 면상발열체의 배합 비율에 따른 발열 특성)

  • Hyo-Jun, Oh;Quy-Dat, Nguyen;Yoonsik, Yi;Choon-Gi, Choi
    • Clean Technology
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    • v.28 no.4
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    • pp.278-284
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    • 2022
  • This study presents an excellent planar heater based on low-dimensional composites. By optimizing the ratio of 1D carbon nanotubes (CNT) and 2D MXene (Ti3C2TX), it is possible to create a planar heater that has superior electrical conductivity and high heat generation characteristics. Low-dimensional composites were prepared by mixing CNT paste and MXene solution with eco-friendly waterborne polyurethane (WPU). In order to find the optimal mixing ratio for the MXene-CNT-WPU composites, samples with MXene to CNT weight ratios of 3:1, 1:1, 1:3, 1:7, and 1:14 were investigated. In addition to these different weight ratios, 5 wt% WPU was equally applied to each sample. It was confirmed that the higher the weight ratio of CNT, the lower the sheet resistance and the higher the heating temperature. In particular, when the MXene-CNT-WPU planar heater was fabricated by mixing MXene and CNT at a weight ratio of 1:7 and 1:14, the heating temperature was higher than the heating temperature of a CNT-WPU planar heater. These characteristics are due to the optimized mixture of the 1D materials (CNT) and the 2D materials (MXene) causing the formation of a flat surface and a dense network structure. The low-dimensional composites manufactured with the optimized mixing ratios found in this study are expected to be applied in flexible electronic devices.

The Microwave Absorbing Characteristics of Ferrite-Iron-Rubber Composites. (Ferrite-Iron-Rubber 복합체의 전파흡수특성)

  • 신재영;오재희
    • Journal of the Korean Magnetics Society
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    • v.4 no.3
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    • pp.208-213
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    • 1994
  • Wide-band absorbency and small layer thickness are required in the high- performance microwave absorber. In order to reduce the thickness of the absorber, ferrite-iron-rubber composites were proposed and its properties were investigated. The increase in both real part of perrreability and permittivity of the composites were observed with addition of -Fe powder and this behavior results in the decrease of fm dm term. The matching thicknesses of ferrite-iron-ruber composites were relatively small(0.5~2.0 mm) in the frequency range of 3~17 GHz as comIBfed to than that of ferrite-rubbr composit.

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Impact Properties of Glass/Kevlar Hybrid Composites (유리/케블라 하이브리드 구조로 강화된 복합재료의 충격 거동)

  • Joo, Ki-Ho;Ryou, Han-Sun;Chung, Kwan-Soo;Kang, Tae-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.191-194
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    • 2005
  • Impact properties of glass/Kevlar hybrid composites which have 3-D braided structures were studied. Results were compared to those of composites made of only glass fibers where the same epoxy resin were used as matrix. Absorbed impact energies evaluated through the combination of the data from the impact tester and high speed camera were compared to each other. In order to see the difference between the damaged area distribution CCD camera captures were performed.

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A Study on the CFRP Treatment by ion Assisted Reaction Method to Improve T-peel Strength of CFRP/Aluminum Composites (CFRP/알루미늄 복합재에서 이온도움반응법을 적용한 CFRP의 표면처리가 T-peel 강도에 미치는 영향에 대한 연구)

  • Lee, Gyeong-Yeop;Yang, Jun-Ho;Yun, Chang-Seon;Choe, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.570-575
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    • 2002
  • It is well-known that the bond strength between CFRP(Carbon Fiber Reinforced Plastic) and aluminum is significantly affected by the surface treatment of the CFRP and the aluminum. This study investigates the surface treatment of CFRP to improve the T-peel strength of CFRP/aluminum composites. The surface of %CFRP([0^0]_{14})$ was treated by the ion assisted reaction method under oxygen environment. T-peel strength tests were performed based on the procedure of ASTM D1876-95. The T-peel strength of surface-treated CFRP/aluminum composites was compared with that of untreated CFRP/aluminum composites. The results showed that the T-peel strength of surface-treated CFRP/aluminum composites was about 5.5 times higher than that of untreated CFRP/aluminum composites. SEM examination showed that the improvement of T-peel strength was attributed to the uniform spread and fracture of epoxy adhesive.

A prediction of Ring Frame Composite Properties Using Discretization Method (이산화 기법을 이용한 링프레임 복합재의 기계적 물성 예측)

  • Jeon, Yong Un;Kim, Yong Ha;Kim, Pyung Hwa;Kim, Hwi yeop;Park, Jung Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.939-941
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    • 2017
  • The use of composites is increasing for lightweight aerospace structures. Among these structures, the ring frame and the parts of the projectile body are mainly made of a fiber reinforced composite material which is less susceptible such as delamination to structural damage. As the use of fiber reinforced composites increases, interest in modeling efficient methods of stiffness and strength is increasing. This paper predict the mechanical strength according to the repeating unit cell(RUC) of the 2-D triaxial braided composites of fiber reinforced composites. Yarn slice definition, incremental approach and stiffness reduction model were used as strength prediction. Finally, the results of strength prediction are verified by comparing with experimental data of 2-D triaxial braided composites specimens.

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