• Title/Summary/Keyword: 3D composites

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A Study on the Production of Carbon Fiber Composites using Injection-molding Grade Thermoplastic Pellets (사출성형용 열가소성 펠렛을 이용한 탄소섬유 복합소재 제작에 관한 연구)

  • Jeong, E.C.;Yoon, K.H.;Kim, J.S.;Lee, S.H.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.402-408
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    • 2016
  • A manufacturing technology of carbon fiber composites with thermoplastic polymer pellets and continuous woven fiber was investigated using a compression molding process. To secure the impregnation of resin into the porosity of fabric the composite specimens were prepared with general injection-molding grade polypropylene pellets and low viscosity polycarbonate pellets. Tensile tests of polypropylene and polycarbonate composites were performed. Polycarbonate composites showed higher fracture strength than that of polypropylene composites because of the difference of matrix properties. However, the increase rate of strength was lower than that of polypropylene composites due to the difference of coherence between matrix and reinforcement. To investigate the effect of carbon fiber volume fraction on the fracture strength variation polypropylene composites with different volume fraction were compression molded and tensile tests were performed together. It was shown that the fracture strength of the polypropylene composites increased by 3.2, 5.4 and 6.9 times with the increase of carbon fabric volume fraction of 0.256, 0.367, and 0.480, respectively.

Performance Evaluation of Cement Composite Using Multi-Component Binder for Artificial Reef Produced by 3D Printer (인공어초 3D 프린팅 제작을 위한 다성분계 결합재 기반 시멘트 복합체의 성능 평가)

  • Seo, Ji-Seok;Kim, Hyo-Jung;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.6
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    • pp.139-147
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    • 2022
  • In this study, we designed a high-strength, low-alkali type cement composite for artificial reef by mixing various binders and evaluated whether it is possible to manufacture it with an ME method 3D printer. As a result of the tests, it is found that it is important to control the water-binder ratio, the silica sand-binder ratio, and the type of silica sand in order to control the fluidity of the cement composites to enable 3D printing. The surface quality of 3D printer output can be achieved by adjusting the amount of viscosity agent added while obtaining printable fluidity. In the cement composites mixing proportion using the alpha-type hemihydrate gypsum, a setting control agent needs to be used to control the quick setting effect. It is also necessary to derive the time to maintain the fluidity, and to apply it when printing. To obtain the required strength, the mix proportion needs to be modified while satisfying the fluidity level of 3D-printable cement composites. In the present study, 3D-printable mix proportions were designed by the use of multi-component binders including alpha-type hemihydrate gypsum a for low-alkali type artificial reefs, and the printability was confirmed. A further study needs to be performed to quantitatively evaluate the alkali reduction effect.

Three-dimensional effective properties of layered composites with imperfect interfaces

  • Sertse, Hamsasew;Yu, Wenbin
    • Advances in aircraft and spacecraft science
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    • v.4 no.6
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    • pp.639-650
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    • 2017
  • The objective of this paper is to obtain three-dimensional (3D) effective properties for layered composites with imperfect interfaces using mechanics of structure genome. The imperfect interface is modeled using linear traction-displacement model that allows small infinitesimal displacement jump across the interface. The predictions obtained from the current analysis are compared with the 3D finite element analysis (FEA). In this study, it is found that the present model shows excellent agreement with the results obtained using 3D FEA by employing periodic boundary conditions. The prediction also reveals that in-plane longitudinal and shear moduli, and all Poisson's ratios are observed to be not affected by the interfacial stiffness while the predictions of transverse longitudinal and shear moduli are significantly influenced by interfacial stiffness.

Creating damage tolerant intersections in composite structures using tufting and 3D woven connectors

  • Clegg, Harry M.;Dell'Anno, Giuseppe;Partridge, Ivana K.
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.145-156
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    • 2019
  • As the industrial desire for a step change in productivity within the manufacture of composite structures increases, so does the interest in Through-Thickness Reinforcement technologies. As manufacturers look to increase the production rate, whilst reducing cost, Through-Thickness Reinforcement technologies represent valid methods to reinforce structural joints, as well as providing a potential alternative to mechanical fastening and bolting. The use of tufting promises to resolve the typically low delamination resistance, which is necessary when it comes to creating intersections within complex composite structures. Emerging methods include the use of 3D woven connectors, and orthogonally intersecting fibre packs, with the components secured by the selective insertion of microfasteners in the form of tufts. Intersections of this type are prevalent in aeronautical applications, as a typical connection to be found in aircraft wing structures, and their intersections with the composite skin and other structural elements. The common practice is to create back-to-back composite "L's", or to utilise a machined metallic connector, mechanically fastened to the remainder of the structure. 3D woven connectors and selective Through-Thickness Reinforcement promise to increase the ultimate load that the structure can bear, whilst reducing manufacturing complexity, increasing the load carrying capability and facilitating the automated production of parts of the composite structure. This paper provides an overview of the currently available methods for creating intersections within composite structures and compares them to alternatives involving the use of 3D woven connectors, and the application of selective Through-Thickness Reinforcement for enhanced damage tolerance. The use of tufts is investigated, and their effect on the load carrying ability of the structure is examined. The results of mechanical tests are presented for each of the methods described, and their failure characteristics examined.

Synthesis and Properties of Amorphous Matrix Composites using Cu-based/Ni-based Amorphous Powders (Cu계 및 Ni계 비정질 합금 분말을 이용한 비정질기지 복합재의 제조 및 특성)

  • Kim Taek-Soo;Lee Jin-Kyu;Kim Hwi-Jun;Bae Jung-Chan
    • Journal of Powder Materials
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    • v.12 no.6 s.53
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    • pp.406-412
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    • 2005
  • This work is to present a new synthesis of metallic glass (MG)/metallic glass (MG) composites using gas atomization and spark plasma sintering (SPS) processes. The MG powders of $Cu_{54}Ni_6Zr_{22}Ti_{18}$ (CuA) and $Ni_{59}Zr_{15}Ti_{13}Nb_7Si_3Sn_2Al_1$(NiA) as atomized consist of fully amorphous phases and present a different thermal behavior; $T_g$ (glass transition temperature) and $T_x$ (crystallization temperature) are 716K and 765K for the Cu base powder, but 836K and 890K for the Ni base ones, respectively. SPS process was used to consolidate the mixture of each amorphous powder, being $CuA/10\%NiA\;and\;NiA/10\%CuA$ in weight. The resultant phases were Cu crystalline dispersed NiA matrix composites as well as NiA phase dispersed CuA matrix composites, depending on the SPS temperatures. Effect of the second phases embedded in the MG matrix was discussed on the micro-structure and mechanical properties.

A Study on Mechanical Characteristics and Behaviors of FRP Composite with Three Different types of Matrices under High Temperature (온도 및 매트릭스 특성 변화에 따른 섬유강화 복합재료의 역학적 특성 및 구조적 거동 변화)

  • Jung, Woo-Young;Jang, Jun-Ho;Back, Min-Ho
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.3
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    • pp.1-9
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    • 2008
  • Fiber Reinforced Polymer (FRP) composites are used extensively in aerospace, marine, automotive, infrastructure, chemical processing and sporting good applications. A concern with using FRP composites in some engineering structures is their high flammability and poor fire resistance In this research, material properties of FRP composites at increasingly high temperatures was measured and verified. The obtained mechanical properties of FRP composites were performed according to ASTM D3039/D3039M and tested to a wide range of heat conditions with temperatures from Room-temp. to 300 for times up to 30 min. It is found that the mechanical properties of FRP composites dropped with increasing heat or temperature. The reduction to the properties was due mainly to thermal degradation and combustion of the polymer matrix.

Piezoelectric Properties of O-3 Composite with $PbTiO_3$--Polymer ($PbTiO_3$-폴리머 O-3 복합 재료의 압전 특성에 관한 연구)

  • 김일호;박인길;이성갑;이영희
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.10a
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    • pp.50-53
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    • 1988
  • Lead titanate powders were prepared by mixed-oxide and sol-gel method. O-3 composites were prepared with these powders using Eccogel polymer. According to the volume percent of the PbTiO$_3$ powders, dielectric, piezoelectric properties and poling conditions were investigated. Relative dielectric constants were exponentially increased with volume percent of PbTiO$_3$. Piezoelectric strain coefficients (d$_{33}$ ) were increased with volume percent of PbTiO$_3$. Figure of merit (d$_{h}$.g$_{h}$) for the O-3 composites prepared by the mixed-oxide and sol-gel method were 2728(x10$^{-15}$ $m^2$/N) and 3100(x10$^{-15}$ $m^2$/N) at 70 volume percent of PbTiO$_3$, respectively.ely.

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Ablative Characteristics of Carbon/Carbon Composites by Liquid Rocket

  • Joo, Hyeok-Jong;Min, Kyung-Dae;Lee, Nam-Joo
    • Carbon letters
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    • v.2 no.3_4
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    • pp.192-201
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    • 2001
  • The Carbon/Carbon composite was prepared from 3D carbon fiber preform and coal tar pitch as matrix precursor. In order to evaluate of ablative characteristics of the composite, liquid rocket system was employed Kerosene and liquid oxygen was used as propellants, operating at a nominal chamber pressure of 330 psi and a nominal mixture ratio (O/F) of 2.0. The results of an experimental evaluation were that high density composite exhibited high, while low density composites showed low erosion resistance. The erosion rate against heat flux was highly depended on the density of the materials. The morphology of eroded fiber showed differently according to collision angle with heat flux on the composite. The granular matrix which derived from carbonization pressure of 900 bar was more resistance to heat flux than well-developed flow type matrix.

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Elastic Properties of 2-Step Braided Composites (3차원 2-Step Braided 복합재료의 탄성 계수 예측)

  • Byun, Joon-Hyung
    • 연구논문집
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    • s.23
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    • pp.45-56
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    • 1993
  • In order to acquire more comprehensive understanding of textile composites, the processing-microstructure-performance relationships for a variety of material systems, reinforcing schemes and processing technologies should be established. In this paper, emphasis is placed on the integrated analysis of three-dimensional (3-D) 2-step braided composites. The analysis includes the geometric model of unit cells, identification of key process parameters and processing windows due to limiting geometries of yarn jamming, and prediction of elastic constants of the composite. The coordinate transformation and averaging of stiffness and compliance constants are utilized in the prediction of elastic constants. Since there are several types of unit cells in the thickness and width directions of the composites, characterization of mechanical properties is based upon the macro-cell, which occupies the entire cross-section and the unit pitch length of the sample. The performance map demonstrates that a wide range of elastic properties can be achieved by varying the geometric and process parameters.

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