• Title/Summary/Keyword: 3D code

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Design Evaluation of WEDM Based on Deformation Analyses and Axiomatic Design (변형해석 및 공리적 설계에 의한 와이어 방전가공기의 설계평가)

  • Lee, Hyeong-Il;U, Sang-U;Kim, Ju-Won;Kim, Chung-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.851-863
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    • 2002
  • Recent industrial requirements for highly precise shape processing have brought the electric discharge machining (EDM) in great need. High precision in EDM is primarily achieved by high performance controllers. However there exists inherent precision loss due to structural micro-deformation. On this background, we study structural deformation characteristics of wire cut EDM via finite element (FE) analysis and axiomatic design. Two different wire cut EDMs are selected as analysis models. 3D CAD package I-Deas is first used to construct FE models of wire cut EDMs, and then ABAQUS FE code is used for following structural analysis. Pertinency of FE mesh refinement is discussed in terms of η -factor. It is shown that performance accuracy of EDM depends strongly on the structural characteristics. Some design enhancements are suggested in an axiomatic design point of view. Finally we provide weight and temperature induced displacement discrepancies between wire end points as position functions of each subframe.

Torsional effects due to concrete strength variability in existing buildings

  • De Stefano, M.;Tanganelli, M.;Viti, S.
    • Earthquakes and Structures
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    • v.8 no.2
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    • pp.379-399
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    • 2015
  • Existing building structures can easily present material mechanical properties which can largely vary even within a single structure. The current European Technical Code, Eurocode 8, does not provide specific instructions to account for high variability in mechanical properties. As a consequence of the high strength variability, at the occurrence of seismic events, the structure may evidence unexpected phenomena, like torsional effects, with larger experienced deformations and, in turn, with reduced seismic performance. This work is focused on the torsional effects related to the irregular stiffness and strength distribution due to the concrete strength variability. The analysis has been performed on a case-study, i.e., a 3D RC framed 4 storey building. A Normal distribution, compatible to a large available database, has been taken to represent the concrete strength domain. Different plan layouts, representative of realistic stiffness distributions, have been considered, and a statistical analysis has been performed on the induced torsional effects. The obtained results have been compared to the standard analysis as provided by Eurocode 8 for existing buildings, showing that the Eurocode 8 provisions, despite not allowing explicitly for material strength variability, are conservative as regards the estimation of structural demand.

Thermal Analysis of a Film Cooling System with Normal Injection Holes Using Experimental Data

  • Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee;Kim, Moon-Young
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.55-60
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    • 2009
  • The present study investigated temperature and thermal stress distributions in a film cooling system with normal injection cooling flow. 3D-numerical simulations using the FEM commercial code ANSYS were conducted to calculate distributions of temperature and thermal stresses. In the simulations, the surface boundary conditions used the surface heat transfer coefficients and adiabatic wall temperature which were converted from the Sherwood numbers and impermeable wall effectiveness obtained from previous mass transfer experiments. As a result, the temperature gradients, in contrast to the adiabatic wall temperature, were generated by conduction between the hot and cold regions in the film cooling system. The gradient magnitudes were about 10~20K in the y-axis (spanwise) direction and about 50~60K in the x-axis (streamwise) direction. The high thermal stresses resulting from this temperature distribution appeared in the side regions of holes. These locations were similar to those of thermal cracks in actual gas turbines. Thus, this thermal analysis can apply to a thermal design of film cooling holes to prevent or reduce thermal stresses.

Stress Analysis of C.V. Joint Rubber Boots by Finite Element Method and Application to Design Modification (유한요소법을 이용한 등속 조인트 고무 부트의 변형해석 및 설계변경에의 응용)

  • Kim, S. H.;Lee, H. W.;Huh, H.;Lee, J. H.;Oh, S. T.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.123-137
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    • 1998
  • The finite deformation with self contact problem of C. V. joint boots is analysed by using the implicit finite element code ABAQUS/Standard. It is shown that analysis results have a good agreement with experimental ones to the degree of maximum rotation angle. As an application of design modification, the effects of thickness change of the rounded part of boot model on the bending and the contact situation of deformed geometry are investigated. In this paper, the effect of the design modification in the end on the leakage is examined using 2-D finite element simulation. To solve the leakage problem of grease, the length of the small end is enlarged. From this study, it is confirmed that we can save the cost and time by applying FEM techniques to analyze and design the boot model.

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SED MODELING FOR CLASS 0 PROTOSTAR L1527 IRS

  • Baek, Giseon;Lee, Jeong-Eun;Lee, Seokho
    • The Bulletin of The Korean Astronomical Society
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    • v.40 no.2
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    • pp.42.1-42.1
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    • 2015
  • We model the Spectral Energy Distribution (SED) of Class 0 protostar L1527 IRS using a radiative transfer code RADMC-3D. In addition to the photometry data from literatures, we include the Herschel/PACS data which well covers the far-infrared SED peak of L1527 IRS, providing precise constraints to the density structure and other physical properties of its circumstellar envelope. Previously, Tobin et al. (2013) presented a dust continuum modeling results using a rotating and infalling envelope (Terebey and Shu, & Cassen 1984 ; TSC envelope), which originally describes a power-law density profile (${\rho}{\propto}r-{\alpha}$) with the power-law index (${\alpha}$) of 1.5. However, we find that Herschel/PACS data are better fitted with a shallower power-law density profile. This smaller power-law might be attributed to a inner envelope. Thus, we fit the SED of L1527 IRS with a Bonnor-Ebert sphere, which is a combination of the inner flat-topped and the outer power-law (${\alpha}=2$) density profiles. This Bonnor-Ebert sphere is often used to explain the density profile of prestellar cores, which is considered the earliest stages of star formation. The well-fitted SED with a Bonnor-Ebert sphere suggests that L1527 IRS might have collapsed from a Bonnor-Ebert sphere rather than a singular isothermal sphere.

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16-QAM OFDM-Based W-Band Polarization-Division Duplex Communication System with Multi-gigabit Performance

  • Kim, Kwang Seon;Kim, Bong-Su;Kang, Min-Soo;Byun, Woo-Jin;Park, Hyung Chul
    • ETRI Journal
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    • v.36 no.2
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    • pp.206-213
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    • 2014
  • This paper presents a novel 90 GHz band 16-quadrature amplitude modulation (16-QAM) orthogonal frequency-division multiplexing (OFDM) communication system. The system can deliver 6 Gbps through six channels with a bandwidth of 3 GHz. Each channel occupies 500 MHz and delivers 1 Gbps using 16-QAM OFDM. To implement the system, a low-noise amplifier and an RF up/down conversion fourth-harmonically pumped mixer are implemented using a $0.1-{\mu}m$ gallium arsenide pseudomorphic high-electron-mobility transistor process. A polarization-division duplex architecture is used for full-duplex communication. In a digital modem, OFDM with 256-point fast Fourier transform and (255, 239) Reed-Solomon forward error correction codecs are used. The modem can compensate for a carrier-frequency offset of up to 50 ppm and a symbol rate offset of up to 1 ppm. Experiment results show that the system can achieve a bit error rate of $10^{-5}$ at a signal-to-noise ratio of about 19.8 dB.

Axial Velocity Profiles and Secondary Flows of Developing Laminar Flows in a Straight Connected Exit Region of a 180° Square Curved Duct (180° 곡관덕트의 출구영역에 연결된 직관덕트에서 층류유동의 속도분포와 2차유동)

  • Sohn Hyun-Chull;Lee Heang-Nam;Park Gil-Moon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.10 s.241
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    • pp.1092-1100
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    • 2005
  • In the present study, characteristics of steady state laminar flows of a straight duct connected to a 180$^{o}$ curved duct were examined in the entrance region through experimental and numerical analyses. For the analysis, the governing equations of laminar flows in the Cartesian coordinate system were applied. Flow characteristics such as velocity profiles and secondary flows were investigated numerically and experimentally in a square cross-sectional straight duct by the PIV system and a CFD code(STAR CD). For the PIV measurement, smoke particles produced from mosquito coils. The experimental data were obtained at 9 points dividing the test sections by 400 3m. Experimental and numerical results can be summarized as follows. 1) Reynolds number, Re was increased, dimensionless velocity profiles at the outer wall were increased due to the effect of the centrifugal force and secondary flows. 2) The intensity of a secondary flow became stronger at the inner wall rather than the outer wall regardless of Reynolds number. Especially, fluid dynamic phenomenon called conner impact were observed at dimensionless axial position, x/D$_{h}$=50.

CFD Analysis on the Fresh Air Distribution in the Catalytic Converter Varying Secondary Air Injector Position (2차 공기 분사 위치에 따른 촉매 내 공급 공기 분포에 대한 전산 유동해석)

  • Yun, Jeong-Eui
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.31-36
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    • 2010
  • SAI(Secondary Air Injection) system has been studied widely as one of the promising countermeasure for reducing HC emission at cold start. In this paper, in order to find out the optimal position of SAI, computational thermal fluid analysis on exhaust system adapted SAI system is performed using commercial 3-D CFD code, CFX. The present results showed that SAI position strongly affected the uniformity of air distribution in front of catalyst. And also through the decision process of optimal position of SAI, new index, uniformity of air distribution($U_{\phi}$) is proposed to define it quantitively. Because $U_{\phi}$ is very simple equation and similar with flow uniformity, it is very easy to figure out the physical meaning and to apply it to practices. Finally, we applied the index $U_{\phi}$ to the decision process of the optimal position of SAI, so that we could get the clear comparison results.

Numerical Fatigue Test Method Based on Continuum Damage Mechanics (연속체 손상역학을 이용한 수치 피로시험 기법)

  • Lee, Chi-Seung;Kim, Young-Hwan;Kim, Tae-Woo;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.63-69
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    • 2007
  • Once assessment of material failure characteristics is captured precisely in a unified way, it can bedirectly incorporated into the structural failure assessment under various loading environments, based on the theoretical backgrounds so called Local Approach to Fracture. The aim of this study is to develop a numerical fatigue test method by continuum damage mechanics applicable for the assessment of structural integrity throughout crack initiation and structural failure based on the Local Approach to Fracture. The generalized elasto-visco-plastic constitutive equation, which can consider the internal damage evolution behavior, is developed and employed in the 3-D FEA code in order to numerically evaluate the material and/or structural responses. Explicit information of the relationships between the mechanical properties and material constants, which are required for the mechanical constitutive and damage evolution equations for each material, are implemented in numerical fatigue test method. The material constants selected from constitutive equations are used directly in the failure assessment of material and/or structures. The performance of the developed system has been evaluated with assessing the S-N diagram of stainless steel materials.

A Study on Axial Collapse Characteristics of Spot Welded Double-Hat Shaped Section Members by FEM (FEM에 의한 점용접된 이중모자형 단면부재의 축방향 압궤특성에 관한 연구)

  • Cha, Cheon-Seok;Kim, Young-Nam;Yang, In-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.120-126
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    • 2001
  • The widely used spot welded section members of vehicles are structures which absorb most of the energy in a front-end collision. In front-end collision, sufficiently absorbed in the front parts, the impact energy does not reach the passengers. Simultaneously, the frame gets less damaged. This structures have to be very stiff, but collapse progressively to absorb the kinetic energy as expected. In the view of stiffness, the double-hat shaped section member is stiffer than the hat shaped section member. In progress of collapse, the hat shaped section member is collapsing progressively, but the double-hat shaped section member does not due to stiffness. An analysis on the hat shaped section member was previously completed. This paper concerns the collapse characteristic of the double-hat shaped section member. In the program system presented in this study, an explicit finite element code, LS-DYNA3D is adopted for simulating complicate collapse behavior of double hat shaped section members with respect to spot weld pitches. And comparing with the results from the quasi-static and impact experiment, the simulation has been verified.

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