• Title/Summary/Keyword: 3D FE Analysis

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Effects of Hafnium, Boron and Zirconium on the Ductility of Ni$_3$(Al, Fe) Intermetallic Compounds

  • Lim, S.H.;No, J.Y.;No, K.S.;Wee, D.M.
    • Korean Journal of Materials Research
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    • v.2 no.4
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    • pp.306-310
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    • 1992
  • Effects of hafnium, boron and zirconium on the ductility of Ni$_3$(Al, Fe) intermetallic compounds were studied using tensile test and SIMS analysis. Ni$_3$(Al, Fe) alloy with 0.1 at.% Hf, 0.05 at.% B and 0.1 at.% Zr additions showed maximum elongations of about 30% at 300K, 10% at 300K and 14% at 473K, respectively. The fracture mode of the alloy without the additive was the mixture of intergranular and transgranular fractures, but the addition of Hf, Zr or B changed the fracture mode to transgranular only. SIMS analysis showed that the beneficial effects of Hf, Zr or B segregation on the grain boundary strength are consistent with the grain boundary cohesion theory.

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Welding deformation analysis based on improved equivalent strain method to cover external constraint during cooling stage

  • Kim, Tae-Jun;Jang, Beom-Seon;Kang, Sung-Wook
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.5
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    • pp.805-816
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    • 2015
  • In the present study, external restraints imposed normal to the plate during the cooling stage were determined to be effective for reduction of the angular distortion of butt-welded or fillet-welded plate. A welding analysis model under external force during the cooling stage was idealized as a prismatic member subjected to pure bending. The external restraint was represented by vertical force on both sides of the work piece and bending stress forms in the transverse direction. The additional bending stress distribution across the plate thickness was reflected in the improved inherent strain model, and a set of inherent strain charts with different levels of bending stress were newly calculated. From an elastic linear FE analysis using the inherent strain values taken from the chart and comparing them with those from a 3D thermal elasto-plastic FE analysis, welding deformation can be calculated.

Experimental Modal Analysis of the Hinge Structure (힌지 구조물의 실험적 동특성 해석)

  • 전병희;양명석;강휘원;이기범
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.629-634
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    • 2004
  • Modal parameters of the total missile structure including a hinge mechanism are estimated by the experimental modal analysis. The free-free boundary condition is simulated by hanging the missile structure with a wire rope, and the missile structure is excited by the random vibration technique. Test results are used to verify the FE analysis, the 1-D FE model is modified by 3-D model at the hinge part. Consequently, the modal parameters of the missile structure are estimated preciously.

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Coalescence Pressure of Steam Generator Tubes with Two Different-Sized Collinear Axial Through-Wall Clacks (길이가 다른 두 개의 축방향 관통균열이 동일선상에 존재하는 증기발생기 세관의 균열 합체 압력)

  • Huh Nam-Su;Chang Yoon-Suk;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1255-1260
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    • 2006
  • To maintain the structural integrity of steam generator tubes, 40% of wall thickness plugging criterion has been developed. The approach is for the steam generator tube with single crack, so that the interaction effect of multiple cracks can not be considered. Although, recently, several approaches have been proposed to assess the integrity of steam generator tube with two identical cracks whilst actual multiple cracks reveal more complex shape. In this paper, the coalescence pressure of steam generator tube containing multiple cracks of different length is evaluated based on the detailed 3-dimensional (3-D) elastic-plastic finite element (FE) analyses. In terms of the crack shape, two collinear axial through-wall cracks with different length were considered. Furthermore, the resulting FE coalescence pressures are compared with FE coalescence pressures and experimental results for two identical collinear axial through-wall cracks to quantify the effect of crack length ratio on failure behavior of steam generator tube with multiple cracks. Finally, based on 3-D FE results, the coalescence evaluation diagrams were proposed.

Investigation into Low Velocity Impact Characteristics of the Stainless Steel Sheet with Thickness of 0.7 mm on the Stretching Condition using Three-Dimensional Finite Element Analysis (3 차원 유한요소해석을 이용한 스트레칭 조건에서의 두께 0.7mm 스테인레스 강판의 저속 충격 특성 분석)

  • Ahn, Dong-Gyu;Moon, Kyung-Je;Jung, Chang-Gyun;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.80-87
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    • 2008
  • This paper investigated into the impact characteristics of the stainless sheet with thickness of 0.7 mm on the stretching boundary condition through three-dimensional finite element analysis. High speed tensile tests were carried out to obtain strain-stress relationships with the effects of the strain rate. The FE analysis was performed by the ABAQUS explicit code. In order to improve an accuracy of the FE analysis, the hyper-elastic model and the damping factor were introduced. Through the comparison of the results of the FE analyses and those of the impact tests, a proper FE model was obtained. The results of the FE analyses showed that the absorption rate of energy maintains almost 82.5-83.5% irrespective of the impact energy level and the diameter of the impact head. From the results of FE analyses, variations of stress, strain, dissipation energy, strain energy density, and local deformation characteristics in the stainless sheet during the collision and the rebound of the impact head were quantitatively examined. In addition, it was shown that the fracture of the specimen occurs when the plastic strain is 0.42 and the maximum value of the plastic dissipation energy of the specimen is nearly 1.83 J.

Prediction of Fatigue Life of 3D Jang-gu Rubber Specimens (3차원 장구형 고무시편의 피로수명예측)

  • Han, S.W.;Kim, J.Y.;Kim, W.D.;Kim, C.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.710-715
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    • 2001
  • Rubber is used extensively in many industries because of its large reversible elastic deformation, excellent damping and energy absorption characteristics, and wide availability. It becomes very important to predict the fatigue life of rubber components. But a great deal of time and cost are necessary for the fatigue test of rubber components. In this study the fatigue life of rubber components is evaluated by performing the fatigue test of a specimen and FE analysis. The fatigue life of Jang-gu type specimen which is considered as a simple rubber component is predicted and compared with experimental results. Its material is natural rubber of which hardness is 60 and used for the engine mount of commercial vehicles.

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Optimization of Process Variables of Shape Drawing for Steering Spline Shaft (조향장치용 스플라인 샤프트 이형인발 공정변수 최적화)

  • Lee, S.K.;Kim, S.M.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.132-137
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    • 2010
  • In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

Analysis of Surface Compound for Austanitic Nitrocarburized High Carbon Chromium Bearing Steel (오스테나이트 침질탄화 처리한 고탄소 크롬 베어링강의 표면층 분석)

  • Kim, C.S.;Jin, J.K.;Kim, D.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.279-288
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    • 1995
  • To investigate the characteristics of nitrocarburizing for high carbon chromium bearing steel, it was undertaken 4 hours holding at $850^{\circ}C$ in the atmosphere containing 60% endothermic gas and 40% ammonia. The microstructure of nitrocarburized surface consists of ${\varepsilon}-Fe_{2-3}N$, ${\gamma}^{\prime}-Fe_4N$, $Fe_3C$ and $Fe_3$(C,N), and the ${\varepsilon}$-nitride was rich in the surface-internal part. The nitrocarburized surface contains a larger volume fraction of primary carbonitrides and has more retained austenite and is slightly harder than the interior.

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Mode conversion and scattering analysis of guided waves at delaminations in laminated composite beams

  • Soleimanpour, Reza;Ng, Ching-Tai
    • Structural Monitoring and Maintenance
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    • v.2 no.3
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    • pp.213-236
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    • 2015
  • The paper presents an investigation into the mode conversion and scattering characteristics of guided waves at delaminations in laminated composite beams. A three-dimensional (3D) finite element (FE) model, which is experimentally verified using data measured by 3D scanning laser vibrometer, is used in the investigation. The study consists of two parts. The first part investigates the excitability of the fundamental anti-symmetric mode ($A_0$) of guided wave in laminated composite beams. It is found that there are some unique phenomena, which do not exist for guided waves in plate structures, make the analysis become more complicated. The phenomena are observed in numerical study using 3D FE simulations. In the second part, several delaminated composite beams are studied numerically to investigate the mode conversion and scattering characteristics of the $A_0$ guided wave at delaminations. Different sizes, locations and through-thickness locations of the delaminations are investigated in detail. The mode conversion and scattering phenomena of guided waves at the delaminations are studied by calculating reflection and transmission coefficients. The results show that the sizes, locations and through-thickness locations of the delaminations have significant effects on the scattering characteristics of guided waves at the delaminations. The results of this research would provide better understanding of guided waves propagation and scattering at the delaminations in the laminated composite beams, and improve the performance of guided wave damage detection methods.

FINITE ELEMENT ANALYSIS FOR DISCONTINUOUS MAPPED HEXA MESH MODEL WITH IMPROVED MOVING LEAST SQUARES SCHEME

  • Tezuka, Akira;Oishi, Chihiro;Asano, Naoki
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.10a
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    • pp.373-379
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    • 2001
  • There is a big issue to generate 3D hexahedral finite element (FE) model, since a process to divide the whole domain into several simple-shaped sub-domains is required before generating a continuous mesh with mapped mesh generators. In general, it is nearly impossible to set up proper division numbers interactively to keep mesh connectivity between sub-domains on a complicated arbitrary-shaped domain. If mesh continuity between sub-domains is not required in an analysis, this complicated process can be omitted. Element-free Galerkin method (EFGM) can accept discontinuous meshes, which only requires nodal information. However it is difficult to choose a reasonable influenced domain in moving least squares scheme with non-uniformly distributed nodes in discontinuous FE models. A new FE scheme fur discontinuous mesh is proposed in this paper by applying improved EFGM with some modification to derive FE approximated function in discontinuous parts. Its validity is evaluated on linear elastic problems.

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