• 대한기계학회논문집A
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• 제41권6호
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• pp.477-482
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• 2017

FDM 방식은 열가소성 필라멘트 가열을 이용하고 압출하여 적층하는 방식이다. FDM 프린팅 공정은 정밀도와 표면 거칠기가 고르지 않지만, 비용과 출력시간에 많은 이점을 갖는다. 최근 몇 년 동안, FDM 프린팅 공정의 정확성을 향상시키는 연구가 많이 진행되었으나, 개방형 3D 프린터의 정밀도 향상에 관한 연구는 미진한 실정이다. 본 연구에서는 개방형의 베드 개선을 통해 상기 출력부의 온도 차이를 감소시키는 방법을 제안한다. 전통적으로, 폐쇠 된 챔버 내에서 FDM프린팅 공정은 수행된다. 그러나, 이 연구에서는 온도차이를 줄이기 위해 개방형 히팅 시스템을 사용하였다. FDM 방식의 프린팅 공정을 FEM 시뮬레이션을 이용하여 수행하였으며, 실험을 통하여 결론을 도출하였다.

• 한국기계가공학회지
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• 제20권1호
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• pp.66-73
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• 2021

In this paper, we analyzed and considered the precision of parts produced by 3D printing methods. For the latch systems applied to the Wingline folding doors, the 3D shape of the door hinge part was printed using FDM and DLP methods. Then, the 3D printed shape was scanned to measure the dimensions and dimensional changes of the actual model. In the comparison and analysis of the 3D printed door hinge parts, because the output filling density is 100% owing to the characteristics of DLP 3D printing, the filling density in FDM 3D printing was also set to 100%.

• 한국기계가공학회지
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• 제17권3호
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• pp.93-101
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• 2018

FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

• Elastomers and Composites
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• 제51권4호
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• pp.301-307
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• 2016

Additive manufacturing (AM), so called 3D Printing is a new manufacturing process and is getting attraction from many industries. There are several methods of 3D printing. Among them fused deposition modeling (FDM) type is most widely used by reason of cheap maintenance, easy operation and variety of polymeric materials. Articles manufactured by 3D printing have weak deposition strength compared with conventionally manufactured products. Deposition strength of FDM type 3D printed article is highly dependent of deposition temperature. Subsequently the nozzle temperature in the FDM type 3D printing is very important and it is controlled by heat source in the 3D printer. Nozzle is connected with heat block and barrel, and heat block contains heat source. Nozzle becomes hot through heat conduction from heat source. Nozzle temperature has been predicted for various thermal boundary conditions by computer simulation and compared with experimental measurement. Nozzle temperature highly depends upon thermal conductivities of heat block and nozzle. Simulation results are good agreement with experiment.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2022년도 봄 학술논문 발표대회
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• pp.249-250
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• 2022

PLA 3D printed capsule of FDM method has advantages of mass production and low cost. However, it has a different strength depending on the direction in witch it is laminated. In this paper, structural design of several capsules, FEM analysis, and Compressive strength tests were conducted. As a result, the proposed capsule has a strong load of up to 217.9% compared to general capsule without a reinforcing structure.

• 한국기계가공학회지
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• 제21권9호
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• pp.56-62
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• 2022

This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.

• 열처리공학회지
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• 제14권4호
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• pp.228-234
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• 2001

The present study was an attempt for systematic data conversion between FDM and FEM in order to evaluate the thermal stress distribution during quenching process. It has been generally recognized that FDM is efficient in flow and temperature analysis and FEM in that of stress. But it induced difficulty and tedious work in analysis that one uses both FDM and FEM to take their advantages because of the discrepancy of nodes between analysis tools. So we proposed field data conversion procedure from FDM to FEM in 3-dimensional space, then applied this procedure to analysis of quenching process. The simulation procedure calculates the distributions of temperature and microstructure using FDM and microstructure evolution equations of diffusion and diffusionless transformation. FEM was used for predicting the distributions of thermal stress. The present numerical code includes coupled temperaturephase transformation kinetics and temperature-microstructure dependent material properties. Calculated results were compared with previous experimental data to verify the method, which showed good agreements.

• 한국습지학회지
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• 제10권2호
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• pp.67-79
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• 2008

하천에서의 부정류 해석을 위해서 1차원 유한차분법(FDM)인 Abbott-Ionescu scheme과 2차원 유한체적법(FVM)인 근사의 Riemann solver(Osher scheme)에 대하여 살펴보았다. 두 모형은 직선 하도, 약간 굽어진 사행하도 및 사행하도에서의 흐름 문제들에 적용되었으며 결과의 비교는 균일한 직사각형 수로에 대하여 이루어졌다. 하천의 복잡한 형상의 표현하기 위해서는 이를 고려할 수 있는 유한체적법을 이용하였다. 유한차분법과 유한체적법 결과는 수위 및 유량 수문곡선에 대하여 매우 만족스러운 것으로 나타났다. 균일한 직선하도에 대해서는 1차원분석으로도 충분하다는 사실을 파악할 수 있었으며, 사행하도의 경우 흐름을 정확하게 모형화하기 위해서는 2차원 또는 3차원 모형을 사용하여야 할 것이다.

• Elastomers and Composites
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• 제52권3호
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• pp.216-223
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• 2017

The additive manufacturing technology, also called 3D printing, is growing fast. There are several methods for 3D printing. Fused deposition modeling (FDM) type 3D printing is the most popular method because it is simple and inexpensive. Moreover, it can be used for printing various thermoplastic materials. However, it contains the cooling of layered road and causes thermal shrinkage. Thermal shrinkage should be controlled to obtain high-quality products. In this study, temperature distribution and cooling behavior of a layered road with cooling are studied through computer simulation. The thermal shrinkage of the layered road was simulated using the calculated temperature distribution with time. Shape variation of the layered road was predicted as cooling proceeded. Stress between the bed and the layered road was also predicted.This stress was considered as the detaching stress of the layered road from the bed. The simulations were performed for various thermal conductivities and temperatures of the layered road, bed temperature, and chamber temperature of a 3D printer. The simulation results provide detailed information about the layered road for FDM type 3D printing under operational conditions.

• 한국기계가공학회지
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• 제14권4호
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• pp.62-72
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• 2015

Interest in three-dimensional (3D) printing processes has grown significantly, and several types have been developed. These 3D printing processes are classified as Selective Laser Sintering (SLS), Stereo-Lithography Apparatus (SLA), and Fused Deposition Modeling (FDM). SLS can be applied to many materials, but because it uses a laser-based material removal process, it is expensive. SLA enables fast and precise manufacturing, but available materials are limited. FDM printing's benefits are its reasonable price and easy accessibility. However, metal printing using FDM can involve technical problems, such as suitable component supply or the thermal expansion of the heating part. Thus, FDM printing primarily uses materials with low melting points, such as acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA) resin. In this study, an FDM process for enabling metal printing is suggested. Particularly, the nozzle and heatsink for this process are focused for stable printing. To design the nozzle and heatsink, multi-physical phenomena, including thermal expansion and heat transfer, had to be considered. Therefore, COMSOL Multiphysics, an FEM analysis program, was used to analyze the maximum temperature, thermal expansion, and principal stress. Finally, its performance was confirmed through an experiment.