• Title/Summary/Keyword: 316 SS

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Design and stress analysis of femur bone implant with composite plates

  • Ramakrishna, S.;Pavani, B.
    • Biomaterials and Biomechanics in Bioengineering
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    • v.5 no.1
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    • pp.37-50
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    • 2020
  • Development of lightweight implant plates are important to reduce the stress shielding effect for a prosthesis of femur bone fractures. Stainless steel (SS-316L) is a widely used material for making implants. Stress shielding effect and other issues arise due to the difference in mechanical properties of stainless steel when compared with bone. To overcome these issues, composite materials seem to be a better alternative solution. The comparison is made between two biocompatible composite materials, namely Ti-hydroxyapatite and Ti-polypropylene. "Titanium (Ti)" is fiber material while "hydroxyapatite" and "polypropylene" are matrix materials. These two composites have Young's modulus closer to the bone than stainless steel. Besides the variety of bones, present paper constrained to femur bone analysis only. Being heaviest and longest, the femur is the most likely to fail among all bone failures in human. Modelling of the femur bone, screws, implant and assembly was carried out using CATIA and static analysis was carried out using ANSYS. The femur bone assembly was analyzed for forces during daily activities. Ti-hydroxyapatite and Ti-polypropylene composite implants induced more stress in composite implant plate, results less stress induced in bone leading to a reduction in shielding effect than stainless steel implant plate thus ensuring safety and quick healing for the patient.

Retardation of Fatigue Crack Propagation by Single Overloading (단일과대하중에 의한 피로균열전파의 지연거동)

  • 김상철;함경춘;강동명
    • Journal of the Korean Society of Safety
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    • v.7 no.1
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    • pp.20-29
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    • 1992
  • Effects of strain hardening exponents on the retardation behavior of fatigue crack propagation are experimentally investigated. The retardation of fatigue crack propagation seems to be induced by the crack closure at crack tip. The phenomenon of crack closure becomes remarkable with the increment of strain hardening exponent and magnitude of percent peak load. The ratio of crack growth increment(a$\_$d//w$\_$d/) is influenced by a single overloading (a$\_$d/) and estimated plastic zone size (W$\_$d/=2r$\_$y/) is increased according with the increasing of strain ha.dening exponents. The number of retarded crack growth cycles were (N$\_$d/) decreased as the baseline stress intensity factor .ange( K$\_$b/) was increased. Within the limitation of these experimental results obtained under the single overload, an empirical relation between crack retardation ratio (Nd/N*), strain hardening exponent (n) and percent peak load (%PL) has been proposed as; Nd/N*= exp [PL $.$ PL$.$A(n)+B(n) ] where, A(n)=${\alpha}$n+${\beta}$, B(n)=${\gamma}$n+$\delta$, PL=%PL/100 and ${\alpha}$=0.78, ${\beta}$=0.54, ${\gamma}$=0.58 and $\delta$=-0.01, It is interesting to note that all these constants are identical for materials such as aluminum(A3203), steel(S4SC), steel(SS41) and stainless steel(SUS316) used in this experimental study.

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Creep-Life Prediction and Its Error Analysis by the Time Temperature Parameters and the Minimum Commitment Method (시간-온도 파라미터법과 최소구속법에 의한 크리프 수명예측과 오차 분석)

  • Yin, Song-Nan;Ryu, Woo-Seog;Yi, Won;Kim, Woo-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.160-165
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    • 2007
  • To predict long-term creep life from short-term creep life data, various parametric methods such as Larson-Mille. (L-M), Orr-Sherby-Dorn (O-S-D), Manson-Haferd (M-H) parameters, and a Minimum Commitment Method (MCM) were suggested. A number of the creep data were collected through literature surveys and experimental data produced in KAERI. The polynomial equations for type 316LN SS were obtained by the time-temperature parameters (TTP) and the MCM. Standard error (SE) and standard error of mean (SEM) values were obtained and compared with the each method for various temperatures. The TTP methods showed good creep-life prediction, but the MCM was much superior to the TTP ones at $700^{\circ}C$ and $750^{\circ}C$. It was found that the MCM were lower in the SE values when compared to the TTP methods.

Evaluation of Corrosion Resistance of Materials for Supercritical Carbon Dioxide Power Plant (초임계 이산화탄소 발전용 소재의 고온 내식성 평가)

  • Chae, Hobyung;Seo, Sukho;Jung, Yong Chan;Lee, Soo Yeol
    • KEPCO Journal on Electric Power and Energy
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    • v.1 no.1
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    • pp.109-113
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    • 2015
  • 초임계 이산화탄소 발전 시스템 구축을 위해서는 고온, 고압의 열악한 환경에 노출되는 터빈, 열 교환기, 압축기와 같은 핵심 부품들의 내식성 평가는 반드시 수행되어야 한다. 이를 위해 후보소재 3종 Ferritic-Martensitic Steel (T92), Austenitic Steel (SS316L), Ni-based Alloy (IN738LC)를 선정하여 고온의 유사 초임계 $CO_2$ 발전 환경에서의 내식성 평가를 진행하였다. $600^{\circ}C$, $700^{\circ}C$의 2개의 온도 구간에서 $CO_2$ 분위기를 조성하여 800 시간 동안 노출시킨 뒤, Weight Change, Surface Morphology, Cross Section, Composition을 분석하였다. Cr-rich Protective Layer를 형성하는 Ni-based Alloy와 Fe/Cr-rich oxide를 형성하는 Austenitic Steel은 우수한 부식 저항성을 보인 반면에 Ferritic-Martensitic Steel은 높은 Weight Change와 Fe-rich Non-Protective Oxide가 관찰되어 상대적으로 낮은 부식 저항성을 보였다.

Bone Ingrowth and Enhancement of Bone Bonding Strength at Interface between Bone and HA Coated Stainless Steel (HA 코팅된 스테인레스강과 뼈의 계면에서의 경조직 성장 및 결합력 향상)

  • Kim, C.S.;Kim, S.Y.;Kim, D.H.;Khang, G.
    • Proceedings of the KOSOMBE Conference
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    • v.1996 no.05
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    • pp.133-136
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    • 1996
  • We investigated how hydroxyapatite (HA) coating onto a porous super stainless steel (S.S.S, 22Cr-20Ni-6Mo-0.25N) affects bone ingrowth in a dog transcortical femoral model. Implants were histologically evaluated after 4 and 48 weeks of implantation, and the bone bonding strength at the bone/implant interface was examined by employing the pull-out test. The direct osseous tissue bonding onto the HA-coated S.S.S was observed, but the uncoated stainless steels had thin fibrous tissue layers. The mean interface strength of the HA-coated S.S.S was 1.5 and 2.5 times greater than those of the S.S.S and the 316L SS after one year of implantation, respectively. In preliminary studies, no toxic responce was observed from a cytotoxicity test of the S.S.S, having similar corrosion resistance to titanium. Our results suggest that early osteoconductive nature of HA coating may induce long term osteointegration for a bioinert substrate.

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Detection of Thermal Ratcheting Deformation for Cylindrical Shells by Ultrasonic Guided Wave (유도초음파를 이용한 원통형 쉘의 열 라체팅 변형 탐지)

  • Joo, Young-Sang;Lee, Hyeong-Yeon;Kim, Jong-Bum;Park, Chang-Gyu;Lee, Jae-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.297-305
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    • 2006
  • The thermal ratcheting deformation at the reactor baffle and upper internal structure of the liquid metal reactor (LMR) can occur due to movement of the hot sodium free surface. In in-service inspection of reactor internals of LMR, a new inspection technique should be developed for the detection of the thermal ratcheting damage. In this study, an inspection technique using ultrasonic guided wave is proposed for the detection of the thermal ratcheting damage of cylindrical vessels. A 316L stainless steel cylindrical shell specimen has been prepared. The thermal ratchet structural tests were cyclically performed by heat-up up to $550^{\circ}C$ with steep temperature gradients along the axial direction after cool-down by cooling water. Ultrasonic guided wave propagation has been characterized by analysis of dispersion curve of the stainless steel plate. The zero-order antisymmetric $A_0$ guided wave has been selected as the optimal mode for detection of the ratcheting deformation. It is confirmed that the thermal ratcheting deformation can be detected by the measurement of transit time difference of circumferentially propagated $A_0$ guided waves.

KSTAR 진공용기 및 플라즈마 대향 부품에 대한 베이킹 해석

  • 이강희;임기학;허남일
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.38-38
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    • 1999
  • KSTAR(Korea Superconducting Tokamak Advanced Research) 핵융합 실험 장치의 진공용기 및 진공용기 내부의 플라즈마 대향 부품들은 초고진공 (5$\times$10-9 Torr)의 달성을 위해 진공용기 내부의 이물질(H2, H2O, CO, CO2, CH4 등) 제거를 목적으로 SS316LN인 진공용기는 25$0^{\circ}C$, 탄소 물질인 플라즈마 대향부품은 35$0^{\circ}C$ 정도까지 가열(이하 베이킹)할 필요성이 있다. 이 가열방법으로 고온 질소가스를 진공용기 이중벽 사이로 흘려주는 방식과 코일에 저주파 교류전류를 흘려 진공용기를 유도가열하는 방식이 고려되고 있는데, 유도가열방식은 최대 유도 전력이 70kW 정도로 실제 베이킹에 필요한 열량을 공급하는데 있어 적잖이 부족하며 또 국부적인 가열 특성으로 인하여 KSTSR의 베이킹 방식은 전자의 가열방식을 우선적으로 채택하고 있다. 본 논문에서는 0-차원 해석을 통하여 진공용기와 플라즈마 대향 부품들에 대한 베이킹 계획을 결정하고 이를 만족시키기 위해 투입해야 할 열량을 직선적으로 증가하는 온도 곡선에서 각 부분의 온도 상승률을 다르게 설정한 세 경우와 F-자 형태로 변화하는 온도 곡선의 경우에 대해 각각 적용하여 시간에 따른 필요열량을 비교.검토하였으며, 이를 근거로 안정적인 베이킹 계획을 선정하였고 이 베이킹 계획의 실현을 위해 투입해야 할 고온 질소가스의 유량과 온도 도달시간까지 매 시간에서의 가스온도를 산출하였다. 토러스 형상의 토카막 진공용기와 플라즈마 대향 부품 및 다층단열재에 대한 해석 모델은 길이가 유한한 0-차원 실린더 모델로 가정하였고, 이에 대한 기하학적 성질 및 열역학적 성질은 유효계수를 고려하여 산출하였다. 진공용기 이중 벽 내부로 흐르는 질소가스의 유량과 온도의 계산은 진공용기 내벽과 외벽을 각각 독립적인 열전달 요소로 가정하여 구성한 모델을 이용하였다. 전체 해석에서 각 열전달 요소의 비열 값은 온도에 따라 변화하는 비열의 특성을 반영하였으며. 진공용기와 플라즈마 대향 부품의 방사율(emissivity)은 앞서 가정했던 각 온도 상승 곡선에 대해서 각각 0.1, 0.2, 1.3의 경우를 가정하여 계산하였다. 직선적으로 증가하는 온도 상승 곡선중 2$0^{\circ}C$/hr의 온도상승율을 갖는 경우가 다른 베이킹 시나리오 모델에 비해 효과적이라 생각되며 초대 필요 공급열량은 200kW 정도로 산출되었다. 실질적인 수치를 얻기 위해 보다 고차원 모델로의 해석이 필요하리라 생각된다. 끝으로 장기적인 관점에서 KSTAR 장치의 베이킹 계획도 살펴본다.

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Analysis on the performance and internal flow of a tubular type hydro turbine for vessel cooling system

  • Chen, Zhenmu;Kim, Joo-Cheong;Im, Myeong-Hwan;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.10
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    • pp.1244-1250
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    • 2014
  • The temperature of the main engine cabin of commercial vessel is very high. The material SS-316L undergoes creep damage at temperatures exceeding $450^{\circ}C$. It is essential to maintain the highly stressed engine cabin below the creep regime. Hence, seawater is employed in this kind of maritime vehicles as cooling liquid. It obtains the thermal energy at the cooling pipe line after passing through main engine cooling system. To harness the energy in the seawater, a turbine can be installed to absorb the energy in the seawater before being released into the sea. In this study, a cooling pipe line is selected to apply the tubular type hydro turbine for transferring the energy. Numerical analysis for investigating the performance and the internal flow characteristics of the tubular turbine is conducted. The results show that the maximum efficiency of 85.8% is achieved although the efficiency drops rapidly at partial flow rate condition. The efficiency descends slowly at the condition of excess flow rate. There is a relatively wide operating range of flow rate of this turbine to keep high efficiency at the excess flow rate condition. For the internal flow of the turbine, there is uniform streamline on the suction and pressure sides of the blade at the design point. However, the secondary flow appears at the suction and pressure sidesat the excess flow rate.In addition, it appears only at pressure side at the partial flow rate condition.

An Electrochemical Evaluation on the Corrosion Resistance of Welding Zone due to Kinds of Repair Welding Filler Metals and Post Weld Heat Treatment (보수용접봉의 종류와 용접후 열처리가 용접금속부의 내식성에 미치는 영향에 관한 전기화학적 평가)

  • Shin, Jae-Hyun;Moon, Kyung-Man
    • Corrosion Science and Technology
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    • v.9 no.6
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    • pp.310-316
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    • 2010
  • Recently a fuel oil of the diesel engine of the marine ship is being changed with heavy oil of low quality as the oil price is higher more and more. Therefore the wear and corrosion in all parts of the engine such as cylinder liner, piston crown, spindle and seat ring of exhaust valves are predominantly increased. In particular the degree of wear and corrosion of piston crown is more seriously compared to the other parts of the engine due to operating in severe environment such as the high temperature of exhaust gas and repeating impact. Thus the repair weldment of the piston crown is a unique method to prolong the its life in a economical point of view. In this case, filler metals having a high corrosion and wear resistance such as stellite 6, Inconel 625 and Inconel 718 are mainly being used for repair welding. However it has been often happened that piston crown on the ship,s job site is being actually inevitably welded with mild filler metals. Therefore in this study, filler metals such as E4301, E4313 and E4316 were welded at SS401 steel as the base metal, and corrosion property of their weld metals in the case of post weld heat treatment or not was investigated with some electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram and polarization resistance etc. in 0.1% $H_2SO_4$ solution. Corrosion resistance of the weld metal of E4301 was better than the other weld metals in the case of no heat treatment, however, its resistance was considerably decreased with post weld heat treatment(annealing:$625^{\circ}C$, 2 hr) compared to other weld metals. The weld metals of E4313 and E4316 showed a relatively good corrosion resistance by post weld heat treatment.

Characteristic Analysis and Rating Development of Suspended Sediment Discharge in 2014 (2014년도 부유사량 특성분석 및 레이팅 개발)

  • Park, Yonghee;Lee, Jung Hoon;Kwon, Dongseok;Lee, YeonKil;Jung, SungWon
    • Proceedings of the Korea Water Resources Association Conference
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    • 2015.05a
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    • pp.311-316
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    • 2015
  • 하천 유사량 자료는 하천의 이 치수 목적으로 활용할 수 있는 기본 자료중 하나로서 하상변동 예측, 저수지 퇴사량 추정, 하도 계획과 설계, 유사조절 계획 수립 및 기타 구조물 등의 영향 평가 등 다양하게 활용할 수 있다. 정도 높은 유사량 자료를 측정하기 위해서는 현장측정부터 분석까지 정확한 과정과 세밀한 준비가 필요하다. 본 연구에서는 정도 높은 유사량 자료를 생산하기 위하여 국가 유사량 관측망 중 19개 지점(율극, 점촌, 일선교, 구미, 왜관, 선산, 죽고, 진동, 개진2, 정암, 회덕, 마륵, 나주, 학교, 남평, 영수, 선암, 구례2, 죽곡, 용서, 곡성)에 대하여 부유사량 특성분석을 수행하고 이를 반영하여 유량-부유사량관계곡선식을 개발하였다. 유사량 측정과정은 사전조사, 현장측정, 실험실분석, 모형적용 단계를 거친다. 사전조사 단계에서는 현장에 대한 현장안전, 지점특성 등의 현장관련 정보를 수집하여 현장측정 계획을 수립한다. 현장측정 단계에서는 사전에 유량측정 자료를 이용하여 측선을 나누는 등유량법과 등간격법을 사용하였으며, ISO 기준 이상의 5~8개 측선을 나누어 측정하였다. 측정장비는 D-74 부유사 채취기를 이용하여 왕복수심적분법으로 부유사량 샘플을 채취 하였다. 실험실분석은 유량조사사업단 유사분석센터에서 채취 시료에 대한 농도, 레이저 회절법을 이용한 부유사입도분석, 하상토분석(체분석)을 실시하였다. 또한, 유량-부유사량 농도 변화양상과 부유사량 특성분석을 이용한 부유사량 측정결과를 평가하였고 각 지점의 부유사량특성을 잘 나타낼 수 있는 지수식($Q_{ss}=aQ^b$)을 이용하여 유량-부유사량관 계곡선식을 개발하였다.

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