• Journal of the Korean Society for Precision Engineering
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• v.16 no.6
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• pp.52-57
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• 1999

Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

• Korean Journal of Optics and Photonics
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• v.5 no.2
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• pp.191-197
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• 1994

We investigated the properties of various methods of 3 dimensional profilometry to choose the phase shifting technique for the reconstruction of the shape of a given specimen. The pattern was generated by a Twyman-Green interferometer and a PZT was used to shift the fringes on the target surface. The shape was calculated with Hariharan algorithm within the uncertainty of a scaling factor. The optical noise inherent in the laser source was observed to influence the final outcome to a great extent and the need for an exact calibration was noted. noted.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.23 no.3
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• pp.245-249
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• 2010

Two dimensional(2D) pair-photonic crystals (pair-PCs) have been fabricated by a multiple-exposure nanosphere lithography (MENSL) method using the self-assembled nanospheres as lens-mask patterns and the collimated laser beam as a multiple-exposing source. The arrays of the 2D pair-PCs exhibited variable lattice structures and shape the control of rotating angle (${\Theta}$), tilting angle (${\gamma}$) and the exposure conditions. In addition, the base period or filling factor of pair-PCs as well as their shapes could be changed by experimental conditions and nanosphere size. A 1.18-${\mu}m$-thick resist was spincoated on Si substrate and the multiple exposure was carried out at change of ${\gamma}$ and ${\Theta}$. Images of prepared 2D pair-PCs were observed by SEM. We believe that the MENSL method is a suitable useful tool to realize the pair-periodic arrays of large area.

• Proceedings of the KSME Conference
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• 2000.04b
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• pp.673-679
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• 2000

LNG Carriers are currently known as sole commercial means of shipping natural gas on the sea. They are designed to proven dangerous explosion for shipping a lot of gas over long distance. In this study. In this study, a scaled model chamber was made to investigate ventilation characteristics of the hood room in LNG carrier. Experimental study was performed in model using visualization equipments with laser apparatus and image intensifier CCD camera gated by an AOM controller Twelve different kinds of measuring area were selected as experimental condition. Instant simultaneous velocity vectors at whole field were measured by using 2-D PIV system which software adopts two-frame grey-level cross correlation algorithm. To look into stagnation area of hood room for LNG carrier, a three-dimensional numerical simulation with standard ${\kappa}-{\varepsilon}$ model was carried out by using PHOENICS for three kinds of Reynolds number, $6.5{\times}10^3$, $9.7{\times}10^3\;and\;1.29{\times}10^4$, based on the cavity inlet velocity and cavity height. The flow pattern showed the large scale counter-clockwise forced-vortex rotated at center area, small eddies at each corner and stagnation area located at left-back upper side of model.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.1
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• pp.206-213
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• 1996

Third order correlation funciton is to be advantageous to detect unique features embedded in various random signals that are undetectable with second order correlation or power spectrum. In this paper, we will introduce optical modulator which consists of a laser light source, 2-dimensional ultrasonic diffractor cell with signal controlling circuitry, and a CCD camera connected to personal computer for image processing. With this modulator, the third order correlaiton pattern of signal can be immediately obtained at the camera due to parallel nature of optical computing.

• Progress in Superconductivity
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• v.2 no.1
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• pp.51-55
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• 2000

A $Y_1Ba_2Cu_3O_{7-\delta}$ square spiral microstrip antenna (YBCO antenna) was epitaxially grown on a $LaAlO_3$ substrate by laser ablation. Also fabricated was a gold square spiral microstrip antenna (gold antenna) having the same structure as that of the YBCO antenna in order to compare the properties of both antennas. Both the YBCO antenna and the gold antenna were operated in Ku (12-18 GHz) band, and their properties such as the return loss, SWR, power gain, and radiation patterns were investigated at 77 K. The return loss below -10 dB was obtained in two frequency ranges, i.e., 14.05-14.90 GHz, and 16-18 GHz for the YBCO antenna at 77 K (YBCO superconducting antenna), and in the frequency range of 15.05-17.60 GHz for the gold antenna at 77 K. The SWR bandwidths are 0.85 GHz and 2 GHz for the YBCO superconducting antenna, and 2.55 GHz for the gold antenna at 77 K. The gain improvement of the superconducting YBCO antenna over the gold antenna at 77 K was about 10 dB in the frequency range of 16 GHz to 18 GHz. The radiation patterns show the YBCO superconducting antenna has the omni-directional property of a spiral antenna.

• Korean Journal of Optics and Photonics
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• v.5 no.1
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• pp.138-143
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• 1994

A speckle correlation method was applied to measure the in-plane translation of a diffuse object which has rough surface using a linear CCD sensor and personal computer. Displacement of a speckle pattern produced from the object illuminated by a laser beam was measured by the cross-correlation functions between the I-D speckle profiles before and after the object translation, which were measured by linear CCD array sensor to be sent to IBM 386 personal computer. The sensitivity of the measurement was dependent on the radius of the wavefront curvature of incident beam as well as the spatial resolution of linear CCD array. A linear CCD array had 15 Jlffi pitch and 1728 pixels. The ratio of the speckle displacement and object translation varied from 1.03 to 5.20. The object translation of $3\mu\textrm{m}$ can be measured br the linear CCD sensor of which pitch was $15\mu\textrm{m}$, when the ratio of the speckle displacement and object translation was 5.20.s 5.20.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1214-1218
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• 2005

As demands for precision parts are increased, existing methods to fabricate them such as MEMS, LIGA technology have the technical limitations like high precision, high functionality and ultra miniaturization. A micro-stereolithography technology based on $DMD^{TM}$(Digital Micromirror Device) can meet these demands. In this technology, STL file is the standard format as the same of conventional rapid prototyping system, and 3D part is fabricated by stacking layers that are sliced as 2D section from STL file. Whereas in conventional method, the resin surface is cured as scanning laser beam spot according to the section shape, but in this research, we use integral process which enables to cure the resin surface at one time. In this paper, we deal with the dynamic pattern generation and $DMD^{TM}$ operation to fabricate micro structures. Firstly, we address effective slicing method of STL file, conversion to bitmap, and dynamic pattern generation. Secondly, we suggest $DMD^{TM}$ operation and optimal support manufacturing for $DMD^{TM}$ mounting. Thirdly, we examine the problems on continuous stacking layers, and their improvements in software aspects.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.50 no.4
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• pp.223-231
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• 2022

Residual stress that can occur during the metal additive manufacturing process is an important factor that must be properly controlled for the precise production of metal parts through 3D printing. Therefore, in this study, the factors affecting these residual stresses were investigated using an experimental method. For the experiment, a specimen was manufactured through an additive manufacturing process, and the amount of deformation was measured by cutting it. By appropriately calibrating the measured data using methods such as curve fitting, it was possible to quantitatively analyze the effect of process parameters and metal powder reuse on deformation due to residual stress. From this result, it was confirmed that the factor that has the greatest influence on the magnitude of deformation due to residual stress in the metal additive manufacturing process is whether the metal powder is reused. In addition, it was confirmed that process parameters such as laser pattern and laser scan angle can also affect the deformation.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.5 no.6
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• pp.1163-1168
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• 2001

The ranging systems measure range data in three-dimensional coordinate from target surface. These non-contact remote ranging systems is widely used in various automation applications, including military equipment, construction field, navigation, inspection, assembly, and robot vision. The active ranging systems using time of flight technique or light pattern illumination technique are complex and expensive, the passive systems based on stereo or focusing principle are time-consuming. The proposed algorithm, that is based on cross correlation of projection profile of vertical edge, provides advantages of fast and simple operation in the range acquisition. The results of experiment show the effectiveness of the proposed algorithm.