• Title/Summary/Keyword: 3상 복합재

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Analytical Study on Effective Thermal Conductivity of Three-Phase Composites (3상 복합재의 등가열전도계수 예측에 대한 연구)

  • Lee, Jae-Kon;Kim, Jin-Gon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.2931-2938
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    • 2011
  • Effective thermal conductivity of three-phase composites, consisting of matrix and two kinds of spherical inclusions, has been derived as an explicit form by extending modified Eshelby model (MEM) for two-phase composites. The present results are compared with those by differential effective medium model (DEMM), which are also compared with the experimental results of two- and three-phase composites in the literatures to be validated. For two-phase composites, the results by MEM are better than those by DEMM for the inclusion volume fraction smaller than 0.5. Comparisons between the results by two models and experimental results have been made for three-phase composite, resulting in that MEM predicts better than DEMM for smaller volume fraction of the inclusion having larger inclusion-to-matrix thermal conductivity ratio, but DEMM predicts better as its volume fraction increases. It has been observed through parametric study that its volume fraction is the critical factor affecting the deviation of predictions by the two models. The results by them show a good agreement with the three-phase composite proposed by Molina et al..

The wear properties of SiCw and SiCp reinforced bronze matrix composites (무윤활 미끄럼 마찰하에서의 SiC 휘스커 및 입자강화 청동기지 복합재의 마모특성)

  • 이상로;허무영
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.04a
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    • pp.59-62
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    • 1993
  • 고품위의 동력전달 장치와 같은 고정밀 기능 부품들은 보다 높은 비강도, 고경도, 내마모성 및 내식성을 가져야 하며, 특히 소재의 마찰, 마모 특성은 기아제품 등의 수명, 정밀도 및 에너지 손실을 좌우하는 것으로서 물성의 열화를 극복할 수 있는 소재의 개발이 요구되고 있다. 지난 수년동안 금속기지에 $Al_2O_3$나 SiC등의 보강재를 첨가하여 복합재의 응착 및 연삭마모에 대한 저항성을 향상시키는 시도를 하고 있다. 주로 제조비용이 낮고 거의 등방적인 성질을 가지며 가공성이 좋은 입자 보강 복합재료에 대한 연구가 지배적이었지만, 입자 보강 복합재료의 경우 강도 및 탄성계수의 향상 정도가 적다는 단점을 지니고 있다. 본 연구에서는 분말야금법을 이용하여 금속기지에 세라믹상으로 SiC 입자 및 휘스커가 첨가된 복합재를 제조하여 제조공정변수에 따라 마모거동을 pin-on-disk 형태의 마모시험기에서 실험하였으며, 주사전자현미경으로 마모표면관찰 등으로 복합재의 마모기구를 연구하였다.

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An Analytical Study on Prestrain and Shape Memory Effect of Composite Reinforced with Shape Memory Alloy (형상기억합금 강화 복합재의 사전 변형률과 형상기억 효과에 대한 이론적 고찰)

  • 이재곤;김진곤;김기대
    • Composites Research
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    • v.17 no.5
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    • pp.54-60
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    • 2004
  • A new three-dimensional model for predicting the relationship between the prestrain of the composite and the amount of phase transformation of shape memory alloy inducing shape memory effect has been proposed by using Eshelby's equivalent inclusion method with Mori-Tanaka's mean field theory. The model composite is aluminum matrix reinforced with short TiNi fiber shape memory alloy, where the matrix is work-hardening material of power-law type. The analytical results predicted by the current model show that most of the prestrain is induced by the plastic deformation of the matrix, except the small prestrain region. The strengthening mechanism of the composite by the shape memory effect should be explained by excluding its increase of yield stress due to the work-hardening effect of the matrix.

Multiscale Analysis of the Thermoelastic Properties of Nanocomposites Considering Particle Size Effect (입자의 크기효과를 고려한 나노복합재료의 열탄성 물성의 멀티스케일 해석)

  • Choi, Joon-Myung;Yu, Su-Young;Yang, Seung-Hwa;Cho, Maeng-Hyo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.119-122
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    • 2011
  • 분자동역학 전산모사를 통하여 에폭시에 다양한 반경의 구형 실리콘 카바이드를 삽입한 나노복합재를 모델링하고, 이들의 기계적 물성과 열적 물성 해석을 다양한 온도조건 하에서 수행하였다. 전산모사 결과 동일한 체적분율 하에서 나노복합재는 입자의 크기가 작아질수록 탄성계수와 전단계수가 상승하는 동시에 선팽창계수는 감소하는 입자의 크기효과를 보였다. 또한 온도 상승에 따른 기계적 물성의 하락이 잘 관찰되었다. 본 연구에서는 이러한 분자동역학 해석 결과를 바탕으로 다양한 온도조건 하에서의 입자의 크기효과를 고려한 멀티스케일 3상 모델을 제시하였다. 유리상 조건 범위에서 온도 변화에 따른 나노복합재 계면의 열응력텐서와 열변형률텐서의 정보를 통해 복합재 내에서 계면이 차지하는 부피비를 온도에 대한 함수로 고려하고, 이를 멀티스케일 모델에 반영함으로써 다양한 온도조건에 대한 나노복합재 열탄성 물성의 예측해를 제시하였다. 본 연구에서 제시한 모델에서 계산된 3상 복합재의 물성은 분자동역학 전산모사의 결과에서 나타나는 나노입자의 크기효과를 잘 반영하였다.

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Characterizations on the Thermal Insulation of SiC Coated Carbon-Carbon Composites (탄화규소로 코팅된 탄소-탄소 복합재료의 단열 특성)

  • Seo, Hyoung-IL;Lim, Byung-Joo;Sihn, Ihn Cheol;Bae, Soobin;Lee, Hyung-Ik;Choi, Kyoon;Lee, Kee Sung
    • Composites Research
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    • v.33 no.3
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    • pp.101-107
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    • 2020
  • This study investigates the characterization on the thermal insulation properties of silicon carbide coating on the Cf-C composites. The silicon carbide coatings by chemical vapor deposition on the C/C composites are prepared to evaluate thermal resistance. Firstly, we perform the basic insulation test by thermal shock at 1350℃ in air on the C/C composite and SiC-coated C/C composite. We also performed the burner tests on the surface of the composites at high temperatures such as 1700 and 2000℃, and the weight change after burner tests are measured. The damages on the surface of C/C composite and SiC-coated composite are observed. As a result, the SiC coating is beneficial to protect the C/C composite from high temperature even though damages such as defoliation, crack and voids are observed during burner test at 2000℃.

Analysis and Mechanical Behavior of Coating Layer in Metallic Glass Matrix Composite (비정질 기지 복합재 코팅층의 미세조직 분석 및 기계적 거동)

  • Jang, Beom Taek;Yi, Seong Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.629-636
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    • 2014
  • For surface modification, bulk metallic glass coatings were fabricated using metallic glass powder and a mixture of a self-fluxing alloy or/and hard metal alloys with a heat-resisting property using a high velocity oxy-fuel coating thermal spraying process. Microstructural analyses and mechanical tests were carried out using X-ray diffraction, a scanning electron microscope, an atomic force microscope, a three-dimensional optical profiler, and nanoindenation. As a result, the monolithic metallic glass coating was found to consist of solid particle and lamellae regions that included many pores. Second phase-reinforced composite coatings with a self-fluxing alloy or/and hard metal alloy additives were employed with in-situ $Cr_2Ni_3$ precipitate or/and ex-situ WC particles in an amorphous matrix. The mechanical behaviors of the solid particles and lamella regions showed large hardness and elastic modulus differences. The mechanical properties of the particle regions in the metallic glass composite coatings were superior to those of the lamellae regions in the monolithic metallic glass coatings, but indicated similar trends in matrix region of all the coating layers.

Fabrication of $Al_2O_{3p}/Al$ composites by in-situ Reaction Process of Molten Al (In-situ 반응에 의한 $Al_2O_{3p}/Al$기 복합재료의 제조)

  • 김재동;정해용;고성위
    • Composites Research
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    • v.12 no.3
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    • pp.36-44
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    • 1999
  • The fabrication process of $Al_2O_{3p}/Al$ composite by in-situ process was investigated. The effects of processing variables such as addition type and content of Mg, processing temperature and time on the infiltration behavior of molten Al, microstructure and hardness were investigated. When the pure Al was infiltrated into mixtures of Mg and $Al_2O_3l$ powder, processing temperature required to spontaneous infiltration was decreased, and the content of Mg was the most powerful variable for infiltration of molten Al. But when the Al-Mg alloy was infiltrated into $Al_2O_3l$ particles, infiltration ratio indicated nearly same value regardless of Mg content in alloy and processing temperature, and critical processing temperature required to spontaneous infiltration was $800^{\circ}C$. The $Al_2O_{3p}/Al$ composites which were fabricated by mixtures of Mg and $Al_2O_3l$ powders resulted in high hardness value, but hardness values were scattered due to non uniform dispersion of $Al_2O_3l$ particles by excessive reaction of Mg.

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복합조직강의 제2상 형태변화에 따른 충격파괴거동에 관한 연구

  • 송삼홍;오택열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.3
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    • pp.287-294
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    • 1985
  • 본 연구에서는 충격하중하에서 충격파괴거동에 미치는 모상입경과 제2상 형태 의 영향을 분석, 검토하기위해서, 화학성분, 마르텐사이트체적율, 연결도, 강도비등을 되도록 일정하게 하고, 우선 모상입경과 제2상의 형태(연결재와 고립재)를 변화시켜, 충격속도를 달리하였을때 얻어지는 충격하중-시간유선을 토대로하여 충격강도, 하중작 용시간, 흡수에너지 및 연성파괴거동을 고찰하였다.

Characterization of Thickness and Thermoelastic Properties of Interphase in Polymer Nanocomposites using Multiscale Analysis (멀티스케일 해석을 통한 고분자 나노복합재의 계면 상 두께와 열탄성 물성 도출)

  • Choi, Joonmyung;Cho, Maenghyo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.6
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    • pp.577-582
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    • 2016
  • In this study, a multiscale method for solving a thermoelasticity problem for interphase in the polymeric nanocomposites is developed. Molecular dynamics simulation and finite element analysis were numerically combined to describe the geometrical boundaries and the local mechanical response of the interfacial region where the polymer networks were highly interacted with the nanoparticle surface. Also, the micrmechanical thermoelasticity equations were applied to the obtained equivalent continuum unit to compute the growth of interphase thickness according to the size of nanoparticles, as well as the thermal phase transition behavior at a wide range of temperatures. Accordingly, the equivalent continuum model obtained from the multiscale analysis provides a meaningful description of the thermoelastic behavior of interphase as well as its nanoparticle size effect on thermoelasticity at both below and above the glass transition temperature.