• Title/Summary/Keyword: 2D-FDM

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Evaluation for Volatile Organic Compounds (VOCs) Emitted from Fused Deposition Modeling (FDM) 3D Printing Filaments (FDM 3D프린터 소재에서 방출될 수 있는 휘발성유기화합물 평가)

  • Kim, Sungho;Park, Hae Dong;Chung, Eunkyo
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.32 no.2
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    • pp.153-162
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    • 2022
  • Objectives: Fused deposition modeling (FDM) 3D printer which is one of the material extrusion (MEX) technologies is an additive manufacturing (AM) process. 3D printers have been distributed widely in Korea, particularly in school and office, even at home. Several studies have shown that nanoparticles and volatile organic compounds (VOCs) were emitted from an FDM 3D printing process. The objective of this study was to identify types of chemicals possibly emitted from FDM 3D printing materials such as PLA (polylactic acid), ABS (acrylonitrile butadiene styrene), nylon, PETG (polyethylene terephthalate glycol), PVA (polyvinyl alcohol), PC (polycarbonate) filaments. Methods: 19 FDM 3D printing filaments which have been distributed in Korea were selected and analyzed VOCs emitted of 3D printing materials by headspace gas chromatography mass spectrometry (headspace GC-MS). Subsamples were put into a vial and heated up to 200℃ (500 rpm) during 20 minutes before analyzing FDM 3D printing filaments. Results: In the case of PLA filament, lactide and methyl methacrylate, the monomer components of one, were detected, and the volume ratio ranged 27~93%, 0.5~37% respectively. In the case of ABS filaments, styrene (50.5~59.1%), the monomer components of one, was detected. Several VOCs among acetaldehyde, toluene, ethylbenzene, xylene, etc were detected from each FDM 3D printing filaments. Conclusions: Several VOCs, semi-VOCs were emitted from FDM 3D printing filaments in this study and previous studies. Users were possibly exposed to ones so that we strongly believe that we recommend to install the ventilation system such as a local exhaust ventilation (LEV) when they operate the FDM 3D printers in a workplace.

Analysis of 1D and 2D Flows in Open-Channel with FDM and FVM (유한차분법과 유한체적법을 이용한 1차원과 2차원 개수로 흐름해석)

  • Kim, Man Sik;Lee, Jin Hee;Jeong, Chan;Park, Roh Hyuk
    • Journal of Wetlands Research
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    • v.10 no.2
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    • pp.67-79
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    • 2008
  • The one-dimensional (1D) finite-difference method (FDM) with Abbott-Ionescu scheme and the two-dimensional (2D) finite-volume method (FVM) with an approximate Riemann solver (Osher scheme) for unsteady flow calculation in river are described. The two models have been applied to several problems including flow in a straight channel, flow in a slightly meandering channel and a flow in a meandering channel. The uniform rectangular channel was employed for the purpose of comparing results. A comparison is made between the results of computation on 1D and 2D flows including straight channel, slightly meandering channel and meandering channel application. The implementation of the finite-volume method allows complex boundary geometry represented. Agreement between FVM and FDM results regarding the discharge and stage is considered very satisfactory in straight channel application. It was concluded that a 1D analysis is sufficient if the channel is prismatic and remains straight. For curved (meandering) channels, a 2D or 3D model must be used in order to model the flow accurately.

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A Study on Warpage Reduction of FDM 3D Printer Output Using TRIZ Method (TRIZ 기법을 이용한 FDM방식 3D프린터 출력물의 휨 현상 개선에 관한 연구)

  • Lee, Song-Yeon;Huh, Yong Jeong;Park, Jong Soon
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.2
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    • pp.1-5
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    • 2016
  • 3D printer is the equipment of the system for sequentially layer laminated in the materials. Now 3D printer used in various fields such as, semiconductor, electricity automobile, medical and various types of output method and material. In this paper, we studied about the improvement on warpage due to shrinkage of product from 3D printer of FDM(Fused Deposition Modeling) type, we proposed measures systematically to solve warpage problem using of 6SC(6 Step Creativity) method of practical TRIZ. After experimented with product prototypes experiment, we verified effect about solution.

A Study for the Mechanical Properties with Infill Rate in FDM Process to Fabricate the Small IoT Device (소형 IoT 기기 제작을 위한 FDM 프린팅 공정에서의 내부채움에 따른 물성치 변화 연구)

  • Ahn, Il-Hyuk
    • Journal of Internet of Things and Convergence
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    • v.6 no.3
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    • pp.75-80
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    • 2020
  • Recently, the size of the IoT sensor has been decreased and the collecting direction of the IoT sensor for acquiring the data have been changed from 2D to 3D. It makes sensor structure complex. In the fabrication of the complex structure, 3D printing technology has more useful than traditional manufacturing technologies. Among 3D printing technologies, FDM (fused deposition modeling) is a candidate technology to fabricate a small IoT sensor because the price of the machine and the material is cheap. In the FDM process, a 3D shape is made by depositing the melted filament. Recently, the patent of FDM technology is expired and cheat machines are developed based on the open-source. In the FDM process, mechanical properties of a fabricated part is affected by a lots of factors such as the kind of material and process parameters. Among them, infill is affecting the mechanical properties and the production lead time as well. In this work, a new method to optimize the FDM process with the consideration of mechanical property and production lead time was proposed. To verify the method, the fabrications were performed with the different infill rates. The results of tensile tests were analyzed to verify the proposed method.

A Comparative Study of 3D MT Modeling Methods (3차원 MT 모델링 기법의 비교 분석)

  • Han, Nu-Ree;Nam, Myung-Jin;Kim, Hee-Joon;Song, Yoon-Ho;Suh, Jung-Hee
    • Geophysics and Geophysical Exploration
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    • v.10 no.2
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    • pp.154-160
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    • 2007
  • This paper compares the characteristics of three different algorithms for three-dimensional (3D) magnetotelluric (MT) modeling. These methods are developed by Mackie et al. (1994), Sasaki (1999) and Nam et al. (2007). The first and second methods are based on the finite difference method (FDM), while the last one the finite-element method (FEM). MT responses, apparent resistivities and phases, for a COMMEMI 3D-2 model show a good agreement with integral equation solutions and only minor discrepancies are found over the anomalous bodies in the 3D model. The computation time of the two methods based on FDM is short and the static divergence correction contributes to speed up. The FEM modeling scheme is accurate but slow.

Determination of Optimal Adhesion Conditions for FDM Type 3D Printer Using Machine Learning

  • Woo Young Lee;Jong-Hyeok Yu;Kug Weon Kim
    • Journal of Practical Engineering Education
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    • v.15 no.2
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    • pp.419-427
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    • 2023
  • In this study, optimal adhesion conditions to alleviate defects caused by heat shrinkage with FDM type 3D printers with machine learning are researched. Machine learning is one of the "statistical methods of extracting the law from data" and can be classified as supervised learning, unsupervised learning and reinforcement learning. Among them, a function model for adhesion between the bed and the output is presented using supervised learning specialized for optimization, which can be expected to reduce output defects with FDM type 3D printers by deriving conditions for optimum adhesion between the bed and the output. Machine learning codes prepared using Python generate a function model that predicts the effect of operating variables on adhesion using data obtained through adhesion testing. The adhesion prediction data and verification data have been shown to be very consistent, and the potential of this method is explained by conclusions.

Numerical Prediction of Contaminant Dispersion within the Laminar Flow Field using FDM (FDM을 이용한 층유유동장내에서 오염물질확산에 관한 연구)

  • 김양술
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.56-63
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    • 1995
  • A simulation of contaminant dispersion in a water reservoir has been done using 2-D finite difference method(FDM). The steady state velocity field of the reservoir was computed using stream function-vorticity formulation of Wavier-Stokes equation and continuity equation. Based on the computed steady state velocity field, the transient convective diffusion equation of the contaminant dispersion was computed. For the 1m$\times$1m reservoir model with inlet and outlet attached, it was shown that the center of circulation located toward right. For the numerical values of v =0.01($\textrm{cm}^2$/s) and D=0.6($\textrm{cm}^2$/s) and the flow of 50($\textrm{cm}^3$/s ), it was determined that the outflow had to be shut down in 18 seconds to prevent from severe pollution. Also the required time was computed to be 6 seconds for the inflow of 100 ($\textrm{cm}^3$/s). The result of this study is considered, hopefully, to be useful for the design of the water reservoir systems that are the subjects to various contamination.

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An Adaptive Extrusion Control Technique for Faster FDM 3D Printing of Lithophanes (투명조각자기의 고속 FDM 3D 프린팅을 위한 가변 압출 기법)

  • Jang, Seung-Ho;Hong, Jeong-Mo
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.2
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    • pp.190-201
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    • 2017
  • This paper proposes how to solve a problem of FDM 3D printer's irregular output when changing volume of extrusion, adjusting movement speed of the printer's head and a way to fill new inner part. Existing slicers adjust directly to change the rotation speed of the stepper. In this method, the change of the extrusion area is delayed due to the gap between the stepper and the nozzle, so that precise control is difficult. We control the extrusion area adjusting the moving speed of the print head and making constantly the rotation speed of the stepper. Thus, the output time can be shortened by generating an efficient path having a short travel distance. For evaluation, we applied our method to lithophanes with detailed variation. Comparing existing methods, our method reduced output time at least 30%.

FDM 3D Printing of Environmental Friendly and High Strength Bio-based PC Filaments for Baby Toys

  • Park, Seong Je;Lee, Ji Eun;Park, Jean Ho;Lyu, Min-Young;Park, Keun;Koo, Myung Sool;Jin, Sun Chul;Kim, Ki Yong;Son, Yong
    • Elastomers and Composites
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    • v.52 no.2
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    • pp.99-104
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    • 2017
  • Due to the depletion of fossil oil and the increasing oil price, bio-plastic is currently topical. Bio-based plastics are synthesized from plant resources, unlike conventional petroleum-based counterparts. Therefore, the former minimizes global warming and reduces carbon dioxide emission. Fossil polycarbonate (PC)has good mechanical and optical properties, but its synthesis requires bisphenol-A and phosgene gas, which are toxic to humans. To address these problems, the fused deposition 3D printing process (hereafter, FDM) is studied using environmentally-friendly and high-strength bio-based PC. A comparisonof the environmental impact and tensile strength of fossil PC versus bio-based PC is presented herein, demonstrating that bio-based PC is more environmentally-friendly with higher tensile strength than fossil PC. The advantages of bio-based PC are applied in the FDM process for the fabrication of environmentally-friendly baby toys.

Dimensional Characteristics of Impeller Output Using 3D Printers (3D 프린터를 이용한 임펠러 출력물의 치수 특성)

  • Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.56-62
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    • 2022
  • This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.