• 제목/요약/키워드: 2-layer blank

검색결과 14건 처리시간 0.022초

2-Layer 블랭크를 적용한 자동차 배기 부품의 박판 성형 해석 및 적용 (A Study on the 2-Layered Sheet Metal Forming Analysis and Applications in Automotive Exhaust Component)

  • 노기태;정우식;문명수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.318-321
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    • 2005
  • The shell part is made of 2-layered blank because of functional requirements. To investigate the draw formability in this kind of part, the 2-layered sheet metal forming analysis process should be stipulated. First of all, treatment of contact with each blank must be considered to prevent the penetration on the each blank. Subsequently, applying the draw bead force is considered carefully because application of drawbead force for analysis is different with equivalent drawbead force. Formability as like crack, neck and wrinkles is estimated by FLD(Forming Limit Diagram) and thinning. A feasibility of the 2-layered sheet metal forming analysis process study is verified compare 2-layered sheet metal forming analysis with experimental results.

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전자빔과 무반사층이 없는 크롬 마스크를 이용한 나노그레이팅 사출성형용 고종횡비 100nm 급 니켈 스템퍼의 제작 (Fabrication of High Aspect Ratio 100nm-scale Nickel Stamper Using E-beam Lithography for the Injection molding of Nano Grating Patterns)

  • 서영호;최두선;이준형;제태진;황경현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.978-982
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    • 2004
  • We present high aspect ratio 100nm-scale nickel stamper using e-beam lithography process and Cr/Qz mask for the injection molding process of nano grating patterns. Conventional photolithography blank mask (CrON/Cr/Qz) consists of quartz substrate, Cr layer of UV protection and CrON of anti-reflection layer. We have used Cr/Qz blank mask without anti-reflection layer of CrON which is non-conductive material and ebeam lithography process in order to simplify the nickel electroplating process. In nickel electroplating process, we have used Cr layer of UV protection as seed layer of nickel electroplating. Fabrication conditions of photolithography mask using e-beam lithography are optimized with respect to CrON/Cr/Qz blank mask. In this paper, we have optimized e-beam lithography process using Cr/Qz blank mask and fabricated nickel stamper using Cr seed layer. CrON/Cr/Qz blank mask and Cr/Qz blank mask require optimal e-beam dosage of $10.0{\mu}C/cm^2$ and $8.5{\mu}C/cm^2$, respectively. Finally, we have fabricated $116nm{\pm}6nm-width$ and $240nm{\pm}20nm-height$ nickel grating stamper for the injection molding pattern.

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다층 지르코니아 블록 종류와 설계위치에 따른 지르코니아 코핑의 기계적 특성 비교 (Comparison of Mechanical Properties of Zirconia Copping by multi-layered zirconia blocks and Design locations)

  • 강재민;김원영;정인성;전병욱
    • 대한치과기공학회지
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    • 제41권3호
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    • pp.167-175
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    • 2019
  • Purpose: This study was investigated the effect of multi-layer zirconia block type and design location on the mechanical properties of zirconia copings. Methods: Three kinds of multi-layered zirconia blocks (Snow princess multi layered block, Multi cherry, Dental zirconia pre-shaded blank) were used to identify the effects of the kinds of multi-layered zirconia blocks, design locations on mechanical characteristics of zirconia copings. 150 Zirconia copings were fabricated and fracture strength, hardness and microstructure were compared and evaluated. Results: Dental zirconia pre-shaded blank(2,256.9N) had the highest fracture strength of zirconia copings on all the design locations, and it was followed by Snow princess multi layered block(2,107.5N) and Multi cherry(917.0N). Snow princess multi layered block(1,949.7Hv) had the highest hardness of zirconia copings on all the design locations, and it was followed by Dental zirconia pre-shaded blank(1,671.7Hv) and Multi cherry(1,383.7Hv). The cervical layer had the highest fracture strength and hardness of zirconia copings in all the blocks, and it was followed by the cervical+gradation layer, the enamel layer, the enamel+gradation layer, and the gradation layer. Conclusion: It was found that the fracture strength and hardness were different according to the kinds of multilayer zirconia block and design location, and it was confirmed that it is lower than the fracture strength of white zirconia.

효소처리한 도공지의 인쇄적성에 관한 연구 (The Study of the Printability Coated Paper by the Enzyme Treatment)

  • 김창근;양이석;김병현
    • 한국인쇄학회지
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    • 제24권1호
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    • pp.13-22
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    • 2006
  • We investigated the effects of the enzyme treatment of fiber for printability of coated paper. The results could summarized as follows, 1. The samples with enzyme treatment (average 87.8%) have higher ink gloss than the blank (85.6%). Printed density showed same trends with the ink gloss. However, the ${\beta}$-Glucosidase treated sample showed the lowest printed density (2.14 %) due to the lowest thickness of the ink layer, which is influenced by coated weight and surface smoothness. 2. The samples whose base paper was Xylanase and ${\beta}$-Glucosidase treated showed higher surface strength (4.2% and 4.0%, respectively) than the blank while the samples with the Hernicellulase and ${\beta}$-Glucuronidase treatment showed lower surface strength (3.2%and 3.7%, respectively) due to the influence of air permeability. 3. Hemicellulase and ${\beta}$-Glucuronidase treated base paper, which have relatively low air permeability, showed better ink repellence (4.3 and 4.4 %, respectively) than the blank (3.8 %). 4. The blank and the Xylanase treated base paper showed high set-off, which is the last category of printability.

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Focused Ion Beam을 이용한 EUVL Mask Defect Isolation 및 Repair (EUVL Mask Defect Isolation and Repair using Focused Ion Beam)

  • 김석구;백운규;박재근
    • 반도체디스플레이기술학회지
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    • 제3권2호
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    • pp.5-9
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    • 2004
  • Microcircuit fabrication requires precise control of impurities in tiny regions of the silicon. These regions must be interconnected to create components and VLSI circuits. The patterns to define such regions are created by lithographic processes. In order to image features smaller than 70 nm, it is necessary to employ non-optical technology (or next generation lithography: NGL). One such NGL is extreme ultra-violet lithography (EUVL). EUVL transmits the pattern on the wafer surface after reflecting ultra-violet through mask pattern. If particles exist on the blank mask, it can't transmit the accurate pattern on the wafer and decrease the reflectivity. It is important to care the blank mask. We removed the particles on the wafer using focused ion beam (FIB). During removal, FIB beam caused damage the multi layer mask and it decreased the reflectivity. The relationship between particle removal and reflectivity is examined: i) transmission electron microscope (TEM) observation after particle removal, ii) reflectivity simulation. It is found that the image mode of FIB is more effective for particle removal than spot and bar mode.

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씨마트론 다이 디자인을 활용한 브라켓의 스트립 레이아웃설계에 관한 연구 (Study on the Design of Bracket Strip Layout Using Cimatron Die Design)

  • 최계광;이동천
    • 한국산학기술학회논문지
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    • 제9권5호
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    • pp.1113-1118
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    • 2008
  • 프로그레시브금형에 있어서 스트립 레이아웃석계는 제품 양산을 결정하는 중요 요인이다. 본 논문에서는 자동차에 사용되는 브라켓의 스트립 레이아웃설계를 하였다. 3D모델링이 아닌 자동화 모듈인 씨마트론 다이 디자인을 활용하여 3D로 스트립 레이아웃설계를 하였다. 광폭 2열 2개 뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 사용된 3D CAD/CAM 소프트웨어는 Cimatron Die Design이며 10개 공정으로 스트립 레이아웃설계를 완성하였다.

광학 그레이팅의 사출성형제작을 위한 전자빔과 무반사 코팅층이 없는 크롬/퀄츠 마스크를 이용한 고종횡비 100nm 급 니켈 스탬퍼의 제작 (Fabrication of High Aspect Ratio 100nm-Scale Nickel Stamper Using E-Beam Writing based on Chrome/Quartz Mask Without Anti-Reflection Layer for Injection Molding of Optical Grating Patterns)

  • 서영호;최두선;이준형;제태진;황경현
    • 대한기계학회논문집A
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    • 제28권11호
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    • pp.1794-1798
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    • 2004
  • We present a fabrication method of high aspect ratio 100nm-scale nickel stamper using e-beam writing for the injection molding of optical grating patterns. Conventional nickel stamper is fabricated by nickel electroplating process which is followed by seed layer deposition. In this paper, we have used chrome coated blank mask without anti-reflection layer of CrON in order to simplified electroplating process. In experimental study, we have optimized electron-beam dosage for 100nm-scale optical grating patterns with 2.5-aspect ratio, and fabricated nickel stamper using above grating patterns as PR mold. Fabricated nickel stamper have showed height of 240$\pm$20nm and width of 116$\pm$6nm.

Al-Si 도금된 22MnB5강의 핫스탬핑 TWB 적용을 위한 레이저용접성 고찰 (A Study on Laser Weldability of Al-Si Coated 22MnB5 Steel for TWB Hot Stamping)

  • 김용;박기영;이보영
    • Journal of Welding and Joining
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    • 제31권2호
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    • pp.30-36
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    • 2013
  • Recently the use of ultra high strength steels(UHSS) in structural and safety component is rapidly increasing in the automotive industry. Furthermore, it commonly use in tailor welded blank laser welding process before hot stamping to reduce lightweight vehicle. However TWB process is to be a problem about welded strength after hot stamping because it's welded before heat treatment. Therefore, in this study, laser welds of TWB after heat treatment were analyzed for changes in the characteristics, especially the impact on the oxidation and decarburization in order to prevent pre-coated Al-Si layer welds on the properties for intensive investigation. As a result, the degradation of the TWB weldments changes in the heat treatment conditions alone, without any pre-treatment of the coating layer has confirmed that there is a limitation on the improvement. Furthermore Al-Si elements are overall distributed on the weldment and it specially concentrated along the fusion line. Hardness value of Al-Si segregation area is less than 350Hv and tensile strength showed just 78~83% compared with substrate. Accordingly, we proved that both side Al-Si coating should be removed in order to ensure the strength of the substrate.

루모갈리온, 슈퍼크롬 가넷 와이 및 그 알킬 유도체에 의한 염기성 의약품의 형광정량 (Fluorophotometric Determination of Basic Drugs with Lumogallion, Superchrome Garnet Y and Their Alkyl Derivatives)

  • 송만영;김동오;이은엽;안문규
    • 약학회지
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    • 제37권3호
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    • pp.209-215
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    • 1993
  • Basic drugs could be extracted as ion-paired complexes with Lumogallion, Superchrome Garnet Y and their alkyl derivatives from aqueous acid solution, and then determined fluoro-metrically after addition of aluminum ion. The analysis was carried out as follows; To a 1 ml portion of basic drugs (10$^{-9}$~2$\times$0$^{-8}$mole/ml), 1ml of 0.01w/v% fluorescent reagent solution, and 10ml of dichloroethane are added. The mixture is stirred for 1 minute. After standing for a few minutes, the dichloroethane layer is transfered to 1 ml of 0.1w/v% Al(NO$_{3}$)$_{3}$ ethanol solution. After mixing, and standing for 30 minutes at room temperature, the fluorescence intensity is measured with each maximum excitation and emission wavelength. The reagent blank is run through the whole procedure. From the degree of enhancement of fluorescence intensity, hexyl and dodecyl lumogallion and Superchrome Garnet Y were judged to be the useful one of fluorescent reagent for basic drugs analysis.

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ALI 배양법 이용한 비강 점막 상피세포의 미세구조와 $^{14}C$-mannitol 투과도 (Ultra-Structures And $^{14}C$-Mannitol Transport Study of Human Nasal Epithelial Cells Using ALI Culture Technique)

  • 곽경록;황지윤;이지석;박혜경;김윤성;이민기;박순규;김유선;노환중
    • Tuberculosis and Respiratory Diseases
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    • 제50권2호
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    • pp.205-212
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    • 2001
  • 연구배경 : 비강 점막을 통한 약물의 이동이나 대사 등은 실험 동물을 이용한 약력학적인 연구가 이루어져 왔으나 사람의 비강 점막 상피세포의 투과에 대한 연구는 없는 실정이다. 따라서 저자 등은 air-liquid interface (ALI) 방법으로 세포를 배양하여 그 미세구조와 in vitro에서 비강점막 상피세포에 대한 mannitol의 투과도를 알아보고자 하였다. 방 법 : 만성 부비동염 환자의 내시경을 이용한 부비동 수술시 정상 하비갑개의 조직을 채취하여 ALI 방법을 이용하여 transwell내에 monolayer로 상피세포를 배양하였으며 blank filter, 배양 5일째 및 7일째에 transepithelial electrical resistance (TEER) 값을 측정하고 투과전자현미경을 이용하여 견고연접(tight junction)의 형성을 확인하였다. 배양된 세포의 mannitol의 투과도를 알아보기 위해 12일째에 $^{14}C$가 부착된 mannitol $4{\mu}mol$을 배양액과 함께 투여하고 1시간 동안 10분 간격으로 % leakage를 측정하였다. 결 과 : 사람의 비강 상피세포는 7일 내에 confluent monolayer로 배양되었으며 투과전자현미경상 섬모와 견고 연접의 형성이 잘 관찰되었다. TEER 값은 blank filter는 $108.5\;ohm.cm^2$, 배양 5일째는 $141\;ohm.cm^2$, 배양 7일째는 $177.5\;ohm.cm^2$로 측정되었다. Mono-layer를 통한 $^{14}C$-mannitol의 % leakage는 10분, 20분, 30분, 40분, 50분, 60분에 각각 $35.67{\pm}5.43$, $34.42{\pm}5.60$, $32.75{\pm}5.71$, $31.76{\pm}4.22$, $30.96{\pm}3.49$, $29.60{\pm}3.68%$로 나타났다. 결 론 : ALI 방법으로 배양된 사람의 정상 비강점막 상피세포는 생체와 유사하게 배양되어 세포의 투과도(transcellular permeability) 를 알아보는데 적합하며 in vitro에서 비강점막을 통한 약물의 transport에 대한 연구에 도움이 될 것으로 생각된다.

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