• Journal of Welding and Joining
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• v.17 no.2
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• pp.97-103
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• 1999

The dynamic resistance monitoring in primary circuit is one of the important issues. Because in-process and real time quality assurance of resistance spot weld is needed to increase the product reliability. In this study, new dynamic resistance detecting method is proposed as a practical manner of weld quality assurance using instantaneous current and voltage measured at the primary circuit. and also, various patterns of primary dynamic resistance curve are characterized with the macro photograph and the weldability lobe curve. It is found that the primary dynamic resistance patterns are basically similar to those of the secondary, but there is evident advantage such as no extra devices are needed to obtain the quality information and eventually real time feedback control will be possible.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.10 s.181
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• pp.2581-2588
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• 2000

In previous studies, the dynamic resistance, which was calculated by the process variables measured at the electrode of the welding machine, and the electrode displacement were used for quality exa mination. However, in-process usage of such systems is not effective in systems that include a welding gun attached to a robot. In order to overcome such problems, we obtained and used the process variables from the welding machine timer. This would allow us to estimate real time in -process weld quality. For quality estimation, the features were extracted as factors from the primary dynamic resistance patterns, which were measured in t he welding machine timer. The relationship between the indexes and nugget size of the welds was observed through the regression analysis. Using the analyzed factors, a regression model that could estimate nugget diameter was developed. Two regression equations of the model were suggested depending on the factors, and it was showed that the model developed by stepwise method was effective one for weld quality estimation. The developed estimation model was in good linearity with the nugget diameter obtained through the experimentation.

• Proceedings of the KWS Conference
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• 1998.10a
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• pp.129-132
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• 1998

The dynamic resistance monitoring in primary circuit or T/C is one of the important issues in that in-process and real time quality assurance of resistance spot weld is needed to increase the product reliability. It is well known that tile dynamic resistance curve gives us very useful information about nugget growth and weldability. In the present paper, a new dynamic resistance detecting method is presented as a practical manner of weld quality assurance using instantaneous current and voltage measured by primary circuit. Primary dynamic resistance patterns are basically similar to those of the secondary, but there is evident advantage such as no extra devices are needed to obtain the quality assurance index and eventually feedback control will be possible caused by T/C based monitoring system.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.3
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• pp.52-60
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• 2018

In the automobile industry, in order to increase the fuel efficiency and conform to the safety regulations, it is necessary to make the vehicles as light as possible. Therefore, it is crucial to manufacture dual phase steels, complex phases steels, MS steels, TRIP steels, and TWIP from high strength steels with a tensile strength of 700Mpa or more. In order to apply ultra-high tensile strength steel to the body, the welding process is essential. Resistance spot welding, which is advantageous in terms of its cost, is used in more than 80% of cases in body welding. It is generally accepted that ultra-high tensile strength steel has poor weldability, because its alloy element content is increased to improve its strength. In the case of the resistance spot welding of ultra-high tensile steel, it has been reported that the proper welding condition area is reduced and interfacial fracture and partial interfacial fracture occur in the weld zone. Therefore, research into the welding quality judgment that can predict the defect and quality in real time is being actively conducted. In this study, the dynamic resistance of the weld was monitored using the secondary circuit process variables detected during resistance spot welding, and the factors necessary for the determination of the welding quality were extracted from the dynamic resistance pattern. The correlations between the extracted factors and the weld quality were analyzed and a regression analysis was carried out using highly correlated pendulums. Based on this research, a regression model that can be applied to the field was proposed.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.748-749
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• 2015

본 논문에서는 권선사양에 따른 10kW급 동 다이캐스팅 고속 유도전동기의 전자기적 특성과 전기기기의 진동을 발생시키는 고정자 치의 가진력을 분석하였다. 회전자 모델과 코일의 점적률은 일정하게 유지하면서 턴 수, 코일단면적, 고정자 슬롯의 형상을 변경하였다. 이에 따라 1, 2차 측 저항과 누설리액턴스 성분이 변화함을 확인하였고, 저항과 누설리액턴스 성분의 변화가 유도전동기의 토크, 자속밀도, 효율 특성 및 고정자 치의 가진력에 미치는 영향에 대해 분석하였다.

• Journal of the KSME
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• v.32 no.3
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• pp.247-254
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• 1992

이 글에서는 고충아파트에서 층간 열공급의 불균일성이 발생하는 원인을 설명하였고 이 불균일 성을 해소시키는 새로운 열공급 설비 기술을 설명하였으며 그 내용들에 대한 결론은 다음과 같다. (1) 온수 난방 고층아파트의 층간 열공급의 불균일성은 온수공급관과 회수관의 정수압력의 차 이에 의한 유동저항에 의해서 발생한다. (2) 다구역배관망 시스템은 온수공급관과 회수관의 정수압력의 차이에 의해 발생하는 열공급 불균일성의 해소에 거의 기여하지 못한다. (3) 연속난방방식에서 서모스타트의 설치는 각세대의 열공급을 균일하게 할 수 있고 에너지 절 약면에서 가장 유리한 방식이나 고장의 위험성이 가장 크며, 운전의 미숙에 의한 열공급 제어의 불균일성을 초래하기 쉬우며 외기온도가 매우 낮으면 층간 열공급제어가 되지 않을 수 있어서 자동유량조절밸브를 병용하거나 온수공급압력을 충분히 크게 할 필요가 있다. (4) 자동유량조절밸브에 부착하면 단구역 배관망 시스템에서도 층간의 유량공급의 불균일성을 없앨 수 있으나 순환 펌프유량이 부족하면 밸브의 자동유량조절 기능이 상실된다. (5) 수동유량조절밸브는 TAB에 의해서 충간의 유량을 균일하게 조절할 수 있으나 펌프 성능변화 관부식 등이 발생하면 TAB를 다시 할 필요가 발생할 수 있다. 그러나 밸브의 고장이 적고 유 동저항을 적게 발생시키며 한 개의 밸브로 조절할 수 있는 유량의 범위가 큰 점에서는 가장 유 리하다.

• 한국방재학회:학술대회논문집
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• 2011.02a
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• pp.166-166
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• 2011

한국건설기술연구원내에 세계 최초로 UHPC(초고성능 콘크리트)를 활용한 보도사장교를 설계 및 시공하여 공용중이다. 초고성능 콘크리트(UHPC, Ultra High Performance Concrete)는 기존의 콘크리트의 단점을 극복하기 위하여 강섬유 및 혼화재료를 사용하여 고강도화와 더불어 인장강도, 휨강도, 균열에 대한 저항성, 전단강도 및 내충격성을 대폭 개선시켜서 구조부재의 연성 및 강도를 확보하기 위해 개발된 것으로서 한국건설기술연구원이 독자적 연구를 바탕으로 UHPC를 개발하였고, KICT-UHPC의 특성을 충분히 반영한 보도사장교를 한국건설기술원내에 실구조물로 시공하였다. 한국건설기술연구원내 본관 1, 2동 연결 보도사장교(SUPER BRIDGE 1)의 진동실험을 통해 UHPC 보도사장교의 동특성(고유진동수 및 모드형상)을 평가하였다. 대상교량에는 보도사장교의 캔틸레버 구조 특성에 의해 발생하는 진동을 제어하기 위한 질량 264kg의 난간형 수직진동제어장치(TMD) 4대가 설치되어 있으며, 부가질량의 운동을 기계적으로 구속하거나 구속을 해제하여 TMD의 작동을 켜거나 끌 수 있도록 되어있다. TMD의 가동 및 정지시 동특성을 비교하는 정밀한 검증 실험을 통하여 TMD 설치에 의한 동특성의 변화도 평가하였다. 가진망치에 의한 충격실험으로부터 획득한 가속도 시간이력 데이터와 가진망치의 가진력 시간이력 데이터를 사용하여 주파수응답함수(FRF, frequency response function)를 계산하고, 이로부터 Super Bridge I의 동적모드형상과 고유진동수를 추출하였다. 1차 모드의 고유진동수는 TMD 정지시 2.2949 Hz, TMD 작동시 2.0996 Hz로서 8%정도 감소하였다. 충격해머에 의한 가진 실험을 통해 세계 최초로 시공한 UHPC 보도사장교의 진동특성과 관련한 신뢰성 있는 자료를 확보할 수 있었다.

• Proceedings of the SAREK Conference
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• 2006.06a
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• pp.927-932
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• 2006

A simulation and experimental study for energy flow dynamics of floor radiant heating system were performed. The study was done under both environmental chamber and a house with several rooms. The unsteady energy analysis method using equivalent R-C circuit and radiation heat transfer analysis of enclosure analysis method with simple structured rooms were used for computer simulation. Also, first order dynamics with time delay in analyzing the return water was considered. The results of temperature changes of the simulation study are good fit with the ones of experimental one.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.9
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• pp.643-651
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• 2020

A capsule train runs inside a sub-vacuum tube and can reach very high speed due to the low air resistance. A capsule train uses a superconducting electrodynamic suspension (SC-EDS) method for levitation, which allows for a large levitation gap and does not require gap control. However, SC-EDS has inherent characteristics such as the large gap variation and a small damping effect in the levitation force, which can degrade the running stability and ride comfort. To overcome this, a stability improvement device should be designed and applied based on dynamic analysis. In this study, a 1/10 small-scale testbed was developed to replicate the dynamic characteristics of a capsule train and investigate the performance of stability improvement devices. The testbed is composed of a 6-degree-of-freedom Stewart platform for the realization of bogie motion, a secondary suspension with a running stabilization device, and a carbody. Based on the dynamic similarity law proposed by Jaschinski, the small-scale testbed was manufactured, and a bogie motion algorithm was applied with the consideration of guideway irregularity and levitation stiffness. The experimental results from the testbed were compared with simulation results to investigate the performance of the testbed.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.12
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• pp.887-895
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• 2018

This paper presents a braking model that can be used to design the safety distance of a train control system and a train braking system to increase the volume of traffic. For the braking model, a train set (electric multiple unit composed 6 cars) was tested. The factors that can affect the braking characteristics include the friction coefficient, braking pressure, and regenerative braking. The braking pressure was classified into service and emergency braking and reflected the characteristics of the vehicle. The external force acting on the running railway car was tested in accordance with KS R 9217, and the running resistance of the train is presented in the form of a polynomial. The dynamic behavior of the train running on a straight flat line was simulated using UM 8.3. The results were validated with experimental data, and the results were reasonable. With the validated model, a stopping distance was determined according to the initial braking speed and compared with the deceleration braking model. In addition, a safety distance for the train control system could be changed according to the frictional coefficient limits. These results are expected to be useful for analyzing the dynamic behavior of trains, and for analyzing various railway environments and improving the braking performance.