• Title/Summary/Keyword: 환원소성

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Improve the sintering property of copper inks. (구리 잉크의 소성 특성 향상)

  • Song, Young-Ah;Kim, Dong-Hun;Kim, Sung-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.66-66
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    • 2010
  • 잉크젯용 저온 Cu ink의 소성 특성을 향상 시키기 위해 소성 분위기롤 조절 하였다. 일반적으로 Cu는 산화가 잘되는 물질로 환원 분위기에서 소성이 이루어져야만 하기 때문에 acid, alcohol, aldehyde, ether와 같은 환원제를 소성시 사용하였다. 또한 1종의 환원제가 아닌 2종의 환원제롤 일정 비율로 섞음으로써 환원력를 조절하여 소성 품질을 향상 시킬 수 있었으며, 이러한 환원 분위기 조절을 통하여 300도 이하 저온에서 소성이 가능하였다. 또한 optical microscopy와 field emission scanning electron microscopy를 통해 막 품질과 미세조직의 치밀도를 확인하였고 배선 재료로써의 적용을 위해 resistance를 측정 비교하였다.

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Optimal firing method of the Celadon using gas kiln (가스가마를 사용한 최적의 청자 소성방법 연구)

  • Kim, Sanggon
    • Journal of Energy Engineering
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    • v.28 no.2
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    • pp.55-62
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    • 2019
  • The purpose of this research is to find the optimum combustion conditions for the celadon using a gas kiln. It is clearly defined by the amount of CO gas in the kiln that it is fired in the commonly used oxidation and reduction atmosphere. As a result, while celadon was fired at $1250^{\circ}C$, oxidation happened when the amount of CO was 0~4,500 PPM, a neutral condition happened when the of CO was 4,500~25,000PPM and a reducing process was happened when the of CO was more that 25,000PPM. To reduce gas and firing time while keeping uniformly the firing temperature and firing condition of the gas kiln, you can partially block the gas corridor and adjust it as a damper. This adjustment reduces gas consumption by 40% and shortens the firing time by 1 hour.

Calcination Properties of Cement Raw Meal and Limestone with Oxidation/Reduction Condition (산화/환원 소성분위기에서 석회석 및 시멘트 원료물질의 소성거동 특성)

  • Moon, Ki-Yeon;Choi, Moon-Kwan;Cho, Jin-Sang;Cho, Kye-Hong
    • Resources Recycling
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    • v.29 no.5
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    • pp.64-72
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    • 2020
  • When the multi-stage combustion process is applied to the cement kiln to reduce nitrogen oxide emissions in the cement industry, oxidation/reduction section that can increase combustion efficiency by reducing NOx to NO and completely burning unburned materials is essential In this study, when applied the oxidation/reduction system of the cement kiln preheater and calciner, the optimal oxidation/reduction calcination crisis that can secure the quality stability of the final product, cement clinker, was to be observed macroscopically, and the mass change of raw materials according to the burning conditions, decarbonation rate, and calcination rate were investigated. The results showed that the thermal decomposition of raw materials tends to be promoted in the oxidation condition rather than in the reduction condition, and that the thermal decomposition of limestone, which has a relatively high CaO content, is carried out later than that of cement raw meal, which is thought to be caused by the CO2 fractionation in the kiln. The thermal decomposition properties of raw materials according to oxidation/reducing burning condition showed a relatively large difference in temperature range lower than normal limestone themal decomposition temperature, which is thought to be expected to improve the thermal efficiency of raw materials according to the formation of oxidation condition in the section 750℃ of burning temperature. However, for this study, lab scale. Because there is a difference from the field process as a scale study, it is deemed necessary to verify the actual test results of the pilot scale.

Process Development for Production of Ultramarine Blue from Kaolin (고령토로부터 군청안료 제조)

  • Choi, Young-Yoon;Lee, Hoo-In;Kim, Byung-Su;Kim, Sang-Bae
    • Journal of the Mineralogical Society of Korea
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    • v.22 no.2
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    • pp.107-114
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    • 2009
  • In present study, an alternative process for manufacturing ultra marine blue by using kaolin, sulfur, sodium carbonate, silica, and rosin was investigated. From the experiments, it was found in the reductive calcination process that the temperature variation with the bed height of input materials is relatively high due to the inadequate thermal conductivity of them. It was also found that the color of the ultramarine blue manufactured is sensitive for the shape of the input materials and the calcinations conditions, and specially the heating rate is very important to form ultramarine. For manufacturing green ultramarine by using sulfur, sodium carbonate, silicon, and pine resin, an optimum condition was investigated to be the heating rate region below $0.6^{\circ}C/min$, the reaction temperature of $850^{\circ}C$ and the reaction time of 4 hr. At the oxidative calcination process to manufacture ultra marine blue from green ultramarine, the optimum flow rate of air is $500{\sim}550\;{\ell}/kg$ (green ultramarine) and the reaction temperature is $500{\sim}550^{\circ}C$.

Production and evaluation of raw materials for porcelain using clay mineral (점토 광물을 이용한 도자기용 소지 제조 및 물성 평가)

  • Kim, Jong-Young
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.317-328
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    • 2019
  • In this work, we investigated clay and raw materials from China (black clay, red clay, white clay) and Korea (Cheonan clay, Obu clay) used for the manufacture of porcelain products. According to chemical analysis results, feldspar components containing CaO, K2O, Na2O and quartz are found in clay materials besides primary clay such as kaollinte, for the clay materials from Korea, which is found more in clay materials from Korea than from China. For the Fe2O3 content, governing whiteness of porcelain products, more iron oxide (> 5 %) is found in Korean clays (Cheonan clay, obu clay, red clay) compared to those form China (black, white clay). Through X-ray diffraction analysis, kaolinite and Halloysite are found to be main phases for all the raw materials and second phases such as quartz and pyrophyllite are found. Using these clay materials, raw materials for porcelain products were produced, and the physicochemical properties were investigated for sintered samples. Absorption rate is in order of Baekja-A < Baekja-B < Yeonbuncheong < Jinbuncheong < Cheongja, and the sample, sintered at 1250℃ in reductive atmosphere, exhibits the lowest absorption rate. Comparing the color of the sintered samples, the samples sintered in oxidative atmosphere (L* value: 86~95 %) show higher whiteness value than those sintered in reductive atmosphere (L* value: 81~93 %). For the Cheongja and Buncheong, the samples sintered in reductive atmosphre shows higher whiteness, L* values, and low a*/b* value, which is due to reduction of iron oxide (Fe2O3).

Microstructural observation of artificial aggregates at various sintering atmospheres (소성 분위기에 따른 인공골재의 미세구조 관찰)

  • Park, Ji-Yun;Kim, Yoo-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.2
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    • pp.71-75
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    • 2006
  • The aggregates made of clay, carbon and $Fe_2O_3$ were prepared to investigate the mechanism of black core formation and the property differences at various sintering atmospheres. The aggregates were sintered at oxidized, neutralized and reduced atmospheres. The specific gravity, absorption rate, percent of black core area were measured at various compositions and sintering atmospheres. The aggregates sintered at oxidized atmosphere showed clear border between shell and black core area. Hence, the aggregates sintered at reduced and neutralized atmospheres showed only black core area in the cross-section of the aggregates. The specific gravity of the aggregates sintered at reduced atmosphere increased with increasing carbon contents and that was the lowest of all aggregates sintered at various atmospheres. Adsorption rate increased with increasing carbon contents at all atmospheres.

Activity of Deoxygenation Reaction on Ni/MgO-$Al_2O_3$ : Effect of Calcination Temperature (소성온도에 따른 Ni/MgO-$Al_2O_3$ 촉매의 탈산소 반응 활성)

  • Eum, Ic-Hwan;Jeong, Dae-Woon;Kim, Ki-Sun;Roh, Hyun-Seog;Yi, Bo Eun;Na, Jeong-Geol;Ko, Chang Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.243.2-243.2
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    • 2010
  • 현재 바이오디젤(Bio diesel)은 유지와 메탄올을 염기촉매를 넣고 전이에스테르화(Trans-esterification)반응하여 생산한다. 생산된 1세대 바이오 디젤은 분자 내 산소가 다량 함유되어 여러 가지 단점을 가지기 때문에 전이에스테르화 반응을 대체한 탈산소(Deoxygenation)반응이 주목 받고 있다. 본 연구에서는 유리지방산(Free fatty acid, FFA)인 올레익 산(Oleic acid)의 탈산소반응을 수행하였다. 하이드로탈사이트(Hydrotalcites) 구조인 MgO-$Al_2O_3$(MgO=70 wt%)를 6시간 동안 $500^{\circ}C$에서 예비소성(Pre-calcination)하여 담체로 사용하였다. 제조된 MgO-$Al_2O_3$ 담체에 함침법(Incipient wetness method)으로 20 wt% Ni을 담지 시켰다. 제조된 Ni/MgO-$Al_2O_3$촉매는 소성온도를 변화시켜 반응 실험을 수행하였다. TPR 분석을 통해 산화-환원특성을 분석하였고 생성물의 원소분석을 통해 생성물의 산소함량을 측정하였다.

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A Study on the Making of Slag Cement Clinker from Reduced and Modified Converter Slag (개질전로슬래그를 활용한 슬래그 시멘트 클링커 소성에 관한 연구)

  • Park Sun-Ku;Kim Young-Whan;Ko In-Yong
    • Resources Recycling
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    • v.11 no.6
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    • pp.24-30
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    • 2002
  • Reduced and modified converter slag was ball milled and sieved to -200/+325 mesh. CaO,$SiO_2$, $Fe_2$$O_3$ was added to slag powder and mixed to make it similar to the composition of normal portlant cement. The pellet made of this powder was heated from $1250^{\circ}C$ to $1450^{\circ}C$ for 15 min~45 min. Most feasible condition for making slag cement clinker is the heating more than 20 min at $1450^{\circ}C$. The compressive strength of the mortar made of this slag cement clinker was better than that of normal port-lant cement in long time curing.

A Study on Influence of Firing Temperature and Temper Content on the Physical Properties of Earthenware Coffin (소성온도와 혼입물 함량이 옹관의 물성에 주는 영향에 관한 연구)

  • Kim, Kyu Been;Chung, Kwang Yong
    • Journal of Conservation Science
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    • v.30 no.4
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    • pp.373-381
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    • 2014
  • Adding temper into clay prevents to shrink and crack, or twist the clay during the dry process. The purpose of this study is to identify the role of temper and the physical property of earthenware coffin according to the clay state modification in the reduction firing based on earthenware coffins found in Naju which had been made in Three Kingdom Period. Clay from the Oryang-dong site in Naju was used as circle shaped samples. The samples were tempered with various proportions (0%, 20%, 40%) and fired in various temperature ($1000^{\circ}C$, $1100^{\circ}C$, $1200^{\circ}C$). Physical properties were identified by macroscopy, an optical microscope (x50), specific gravity and porosity. Chemical components and existence of specific minerals were identified by analysing XRF and XRD. As a result, the more firing temperature increase, clay volume expansion. To prevent the volume expansion, temper was added.

Slagging Effect of Combustion Gas containing Sulfur on Refractories (내화물에 대한 황함유 연소가스의 영향)

  • 임응극;이영희
    • Journal of the Korean Ceramic Society
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    • v.11 no.4
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    • pp.5-18
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    • 1974
  • 본 연구에 있어서는 연료유의 연소에 의한 내화물의 부식을 연구하기 위하여 시멘트소성용 회전가마, 보일러 및 판유리제조용 탱크가마에 쓰이는 여러 내화물을 짤라서 그 가운데에 구멍을 파고 중유재의 주성분인 V2O5, Na2CO3, Fe2O3, Fe 및 황산철을 미리 그 구멍속에 넣어 응용 확산시킨 다음 이들을 그들의 상용온도인 145$0^{\circ}C$로 황 함유량이 다른 연류유로 소성하여 얻은 결과는 다음과 같다. 일반적으로 5산화 바나듐-알루미나, 고알루미나질 및 염기성 내화물; 산화나트륨-고알루미나질, 실리마나이트질 및 염기성 내화물은 2%미만의 황 함유 연류유소성에 의하여 부식이 적고 3.5%이상의 황하유 연료유소성시는 황에 의하여 대개가 침식을 당하였다. 무수 아황산 분위기속에서 규산알루미늄 및 구석계의 내화점토질내화물은 산화철이 환원되어 색이 연해지고 고알루미나질 벽돌은 색이 짙어지는 경향이 있고 산화철은 황산철로 변하여 풍화의 원인이 되어 침식을 당하게 되었고, 소성시간이 길면 길수록 부식은 증가하고 황산소다보다 탄산소다에 의하여 훨씬 더 많이 부식을 당하였다.

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