• Title/Summary/Keyword: 혼합코팅

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Al 확산침투처리를 통한 Inconel 617의 코팅층의 상분석 및 고온산화특성평가

  • Im, Jeong-Hun;Jo, Tae-Seon;Kim, Dae-Geon;Kim, Yeong-Do
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.51-51
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    • 2009
  • Ni 기 초내열합금은 원자력 발전설비의 열교환기용 재료를 비롯한 발전용 가스터빈, 제트엔진, 화학공장용 튜브 및 파이프재료 등 우수한 고온 기계적 특성 및 고온 내식성을 요구하는 각종 부품재에 광범위하게 이용되고 있다. Al 확산침투처리는 Ni기 초내열합금에 Al 혼합분말을 이용하여 금속간합화물을 코팅함으로써 고온산화특성 향상에 효과적인 방법이다. 본 연구에서는 Al 확산침투처리를 통하여 Inconel 617 표면에 Aluminide 코팅층을 형성함으로써 고온 내산화특성을 향상시키고자 하였다. Al 확산침투처리는 Al :$Al_2O_3$ : $NH_4Cl$ = 15g : 83g : 2g(wt.%)의 비율의 혼합분말을 사용하여 $900^{\circ}C$에서 1 시간 동안 Ar 분위기에서 수행되었다. Al 확산침투처리 후 $950^{\circ}C$에서 1000 시간 동안 air 분위기에서 열화시험을 수행하였다. Al 확산침투처리 후 고온열화를 통해 고온산화특성을 평가였으며, 고온 열화에 의해 형성된 코팅층의 석출물과 계면상의 상분석을 수행하였다.

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누설 전류 감소를 위한 나노복합체를 사용한 비휘발성 메모리 소자의 전기적 특성

  • Bok, Chang-Han;Kim, Tae-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.323-323
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    • 2016
  • 솔루션 공정을 이용하여 제작된 유기물 나노 입자를 포함한 유기물 나노 복합재료를 기반으로 제작한 비휘발성 메모리 소자들은 저렴한 가격, 간단한 공정, 저전력 소비의 장점으로 차세대 메모리 소자로서 많은 연구가 진행 되고 있다. 비휘발성 메모리 소자는 poly(3-hexylthiophene) (P3HT) 층과 polymethylsilsesquioxane (PMSSQ)와 graphene quantum dots (GQD)를 혼합한 층을 사용 하여 구성하였다. 세척된 indium-tin-oxide (ITO) 기판 위에 혼합된 PMSSQ/GQD를 스핀코팅 방법으로 증착한 후 열처리 하였다. Chlorobenzene 속에서 혼합된 P3HT를 스핀코팅 방법으로 증착한 후 열처리 하였다. 알루미늄 전극을 상부 전극으로 증착하였다. 제작된 소자의 300 K에서의 전류-전압을 측정 결과는 윈도우 마진이 크게 나오는 것을 알 수 있었다. 누설전류의 감소와 내구성 및 유지성에 대한 성질을 특정한 결과 소자가 안정적으로 동작하는 것을 확인할 수 있었다.

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Preparation of UV-Curable Hydrophilic Coating Films Using Colloidal Silica (콜로이드 실리카를 이용한 UV 경화형 친수성 코팅 도막 제조)

  • Yang, Jun Ho;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.55 no.6
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    • pp.754-761
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    • 2017
  • UV-curable hydrophilic coating solutions were prepared by mixing colloidal silica dispersed in alcohol with an acrylic monomer, pentaerythritol triacrylate (PETA). Hydrophilic coating films were also prepared by spin coating the hydrophilic coating solutions on PC substrates and UV curing for 10 minutes subsequently. The effect of the amount of colloidal silica in the coating solutions, which was varied from 10 g to 50 g, was investigated on the hydrophilic properties of UV-cured coating films. The results showed that the amount of colloidal silica had a great influence on the hydrophilic properties of UV-cured coating films and the coating film prepared with 30 g of colloidal silica showed a lowest contact angle of $37^{\circ}$ and an excellent pencil hardness of H.

Properties of Sol-Gel Materials Synthesized from Colloidal Silica and Alkoxysilane Containing Epoxysilane (에폭시 실란을 함유한 콜로이드 실리카와 알콕시 실란간의 졸겔코팅제 합성과 특성)

  • Kang, Dong-Pil;Park, Hoy-Yul;Ahn, Myeong-Sang;Myung, In-Hye;Choi, Jae-Hoon;Kim, Hyun-Joong
    • Applied Chemistry for Engineering
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    • v.16 no.6
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    • pp.822-826
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    • 2005
  • Colloidal Silica (CS)/methyltrimethoxysilane (MTMS) and CS/MTMS/epoxysilane (ES) sol solutions were prepared using various synthesizing parameters such as reaction time and types of CS and silane. In order to understand their physical and chemical properties, sol-gel coating films on glass were fabricated. In the case of the CS/MTMS sol, the coating films had high contact angle and more enhanced flat surface than the CS/MTMS/ES sol. In the case of thermal stability, thermal degradation of the CS/MTMS and CS/MTMS/ES coating films did not occur up to $550^{\circ}C$ and $440^{\circ}C$, respectively. The coating films prepared from the CS/MTMS sol were thicker than those of the CS/MTMS/ES sol. In addition, the coating films prepared from single CS were thicker than those of mixed CS. Hardness of the coating films prepared from CS/MTMS increased by adding ES. In case of the mixed CS, the hardness decreased by adding ES.

Preparation of UV-Curable Organic-Inorganic Hybrid Hard Coating Films Using Alumina Sols and Acrylate Monomers (알루미나 졸과 아크릴레이트 단량체를 이용한 UV경화형 유-무기 하이브리드 하드코팅 막 제조)

  • Hwang, Ji-Hyeon;Song, Ki-Chang
    • Korean Chemical Engineering Research
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    • v.49 no.3
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    • pp.277-284
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    • 2011
  • In this study, UV-curing type organic - inorganic hybrid hard coating solutions were prepared from alumina sols and acrylate monomers. The mixture of alumina sols, prepared from aluminum isopropoxide, and a silane coupling agent, methacryloxypropyl trimethoxysilane(MPTMS), was used as an inorganic component. Also, the mixture of acrylate monomers, pentaerythritol triacrylate(PETA), 1,6-hexanediol diacrylate(HDDA) and dipentaerythritol hexaacrylate (DPEHA), was used as an organic component. The organic-inorganic hybrid coating solutions were obtained by mixing the inorganic component and organic component, deposited on polycarbonate substrates by spin coating and densified by UV-curing. The effect of the amount of MPTMS in the inorganic component and the irradiation time during UV-curing was studied on the properties of coating films. As a result, when 0.20 mole of MPTMS was used, the pencil hardness of coated films showed an excellent pencil hardness of 3H and also exhibited a good abrasion resistance of 2% in haze.

Preparation of Conductive Coating Solutions by Blending Waterborne Acrylic Polyurethane Dispersion with Carbon Nanotube (수분산 아크릴 폴리우레탄과 탄소나노튜브의 혼합에 의한 전도성 코팅용액 제조)

  • Huh, Woo Young;Yun, Dong Gu;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.51 no.1
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    • pp.73-79
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    • 2013
  • Waterborne polyurethane dispersion (WPUD) was synthesized from polycarbonate diol (PCD), isophorone diisocyanate (IPDI) and dimethylol propionic acid (DMPA) as starting materials. Then, waterborne acrylic polyurethane dispersion (AUD) was synthesized by reacting the WPUD with an acrylate monomer, methyl methacrylate (MMA). Subsequently, the AUD was mixed with multi-walled carbon nanotube (MWCNT) to yield a conductive coating solution, and the mixture was coated on the polycarbonate substrate. With increasing the amount of MMA in the AUD, the pencil hardness, abrasion resistance and chemical resistance of the coating films were improved, but the electrical conductivity of the coating films was decreased. On the other hand, the pencil hardness, abrasion resistance and chemical resistance of coating films were decreased, but the electrical conductivity was enhanced with increasing the amount of MWCNT in the conductive coating solutions.

Preparation and Properties of Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube Composite Coating Solutions (Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube 복합 코팅 용액의 제조 및 물성)

  • Hong, Min Gi;Kim, Byung Suk;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.403-409
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    • 2012
  • Polyurethane prepolymers were prepared from poly (carbonate diol), isophrone diisocyanate, and dimethylol propionic acid. Then, aniline terminated waterborne polyurethane dispersion (ATWPUD) was synthesized by capping aniline on the NCO group of the prepolymer. Subsequently, ATWPUD was mixed with multi-walled carbon nanotube (MWCNT) to yield coating solutions, and the mixture was coated on the polycarbonate substrate. The surface resistance ($10^{7.6}{\sim}10^{7.7}{\Omega}/cm^2$) of coating films from ATWPUD showed better conducting properties than that ($10^{10.9}{\Omega}/cm^2$) from pure waterborne polyurethane dispersion (WPUD) when MWCNT was mixed. Also, the surface resistance of coating films was increased, but the pencil hardness and adhesion were decreased with increasing the amount of MWCNT added in the ATWPUD.

Fabrication of Fe Foam using Slurry Coating Process (슬러리 코팅 공정을 이용한 Fe 폼의 제조에 대한 연구)

  • Yun, Jung-Yeul;Park, Dahee;Yang, Sangsun;Wang, Jei-Pil
    • Resources Recycling
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    • v.26 no.6
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    • pp.97-101
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    • 2017
  • Metal foams have a cellular structure consisting of a solid metal containing a large volume fraction of pores. In particular, open pores which are penetrable pores are necessary for industrial applications such as in high temperature filters and as support for catalysts. In this study, Fe foam with greater than 90% porosity and 2-mm pore size was successfully fabricated using a slurry coating process and the pore properties were characterized. The Fe and $Fe_2O_3$ powder mixing ratios were controlled to produce Fe foam samples with different pore sizes and porosity. First, the slurry was prepared through the uniform mixing of powders, distilled water, and polyvinyl alcohol(PVA). The amount of slurry coated with the PU foam increased with increasing $Fe_2O_3$ mixing powder ratio, but the shrinkage and porosity of the Fe foams decreased, respectively, with increasing $Fe_2O_3$ mixing powder ratio.

Fabrication of CIS absorber layer by non-vacuum precursor solution coating technique (용액 코팅법에 의해 제조된 저가형 CIS박막의 특성연구)

  • Kim, Chae-Woong;Ahn, Se-Jin;Yun, Jae-Ho;Lee, Jeong-Chul;Yoon, Kyung-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.313-316
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    • 2007
  • 본 연구에서는 Cu와 In 성분을 포함하는 메탄올 용액을 닥터 블레이딩 방법으로 코팅한 후 이를 Se Evaporator 열처리하여 CIS 광흡수층을 제조하였다. $Cu(NO_{3})_{2}$, $INCl_{3}$ 를 출발 물질로 선정하고, 이를 메탄올 용매에 녹여 전구체 용액을 만든 후, 여기에 유기물 바인더 물질을 첨가하여 닥터 블레이드 코팅에 적합한 점도를 맞춘 후, 이를 Mo/glass 기판에 코팅하였다. 코팅된 Cu, In 함유 유기물 혼합체를 공기중에서 1차 열처리 한 후 Evaporator 를 이용해 Selenization 하여 태양전지용 CIS 광흡수층을 만들었다. 본 연구에서는 전구체 합성, 유기물 첨가, 공기중 열처리 및 Se 열처리 각 단계에서 광흡수층 막의 형상, 결정구조, 화학조성의 변화과정을 분석하여 CIS 박막의 형성 과정을 고찰하였다. 특히 Se 증발 온도가 CIS막의 특성과 조성에 미치는 영향을 분석하여, 최적의 셀렌화 조건을 도출하고자 하였다.

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Fabrication of CIS absorber layer by non-vacuum precursor solution coating technique (비진공 전구체 용액 코팅에 의한 CIS 광흡수층 제조)

  • Kim, Chae-Woong;Ahn, Se-Jin;Yoon, Kyung-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.570-572
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    • 2006
  • 본 연구에서는 Cu와 In 성분을 포함하는 메탄을 용액을 닥터 블레이딩 방법으로 코팅한 후 이를 Se 분위기에서 열처리하여 CIS 광흡순층을 제조하였다 $Cu(NO_3)_2,\;InCl_3$를 출발 물질로 선정하고, 이를 메탄을 용매에 녹여 전구체 용액을 만든 후 여기에 유기물 바인더 물질을 첨가하여 닥터 블레이드 코팅에 적합한 점도를 맞춘 후. 이를 Mo/glass 기판에 코팅하였다. 코팅된 Cu, In 함유 유기물 혼합체를 공기중에서 1차 열처리 후 Se 분위기에서 열처리하면 태양전지용 CIS 광흡수층을 얻게 된다 특히 본 연구에서는 전구체 합성, 유기물 첨가, 공기중 열처리 및 Se 열처리 각 단계에서 광흡수층 막의 형상, 결정구조, 화학조성의 변화과정을 분석하여 CIS 박막의 형성 과정을 고찰하였다.

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