• Journal of the Korean Society for Precision Engineering
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• v.22 no.10 s.175
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• pp.107-113
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• 2005

This paper presents a method to reduce errors in registration, which is used in transformation coordinate system of the multiple measuring data. In general, the ICP algorithms and feature-based approaches are used for registration. In order to measure wrap-around object, it is necessary to change the scanning direction or set-up of the object. A fixture is made to reduce registration errors caused by inaccurate center point of tooling balls, providing the more accurate registration method. And, the motorized fixture controls rotation and tilting to get precise the measuring data and registration. The proposed motorized fixture and registration method have advantages in accurate registration and precise measurement, compared with the conventional methods.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.10 s.175
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• pp.144-149
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• 2005

This study presents the method of extracting shape design data on any aspheric lens by reverse engineering. The design formula fur aspheric lenses is needed in almost all of the design, manufacture and measuring processes. The difficulty in designing the lens lies in the fact that it uses a complex formula for the aspheric surface, and many of the preliminary design values must be selected before actually inserting them into the formula. If the values could be extracted from an aspheric lens for which the structural design information is unknown and used in designing other lenses of similar characteristics, the difficulties in designing and measuring aspheric lens could be reduced. Therefore, in this study, the concept of reverse engineering was applied to demonstrate the method of extracting shape design information of aspheric lens from an arbitrary aspheric lens.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.536-539
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• 2002

The reverse engineering (RE) technology can quickly generate 3D point cloud data of an object by capturing the surface of a model using a 3D scanner. In the rapid prototyping (RP) technology, prototypes are rapidly produced from 3D CAD models in a layer-by-layer additive basis. In this paper, a physical human head shape is duplicated using a new RP process, the Transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), after the point cloud data of a human head shape measured from 3D SNX scanner are converted to STL file. From the duplicated human head shape, it has been shown that the VLM-ST process in connection with the 3D scanner is a fast and efficient process in that shapes with free surface, such as the human head shape, can be duplicated with ease. Considering the measurement time and the shape duplication time, the use of 3D SNX scanner and the VLM-ST process is expected to reduce the lead-time fur the development of new products in comparison with the other existing RE-RP connected manufacturing systems.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.12
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• pp.1958-1967
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• 2004

This paper describes the method to rapidly fabricate the large-sized physical model with the envelope model size of more than 600 mm${\times}$ 600 mm${\times}$ 600 mm using two type semi-automatic VLM-ST processes in connection with the reverse engineering technology. The fabrication procedure of the large-sized solid shape is as follows: (1) Generation of STL data from 3D scan data using 3D scanner, (2) generation of shell-type STL data by Boolean operation, (3) division of shell-type STL data into several pieces by solid splitting, (4) generation of USL data for each piece with VLM-Slicer, (5) fabrication of each piece by cutting and stacking according to USL data using VLM-ST apparatus, (6) completion of a shell-type prototype by zigzag stacking and assembly for each piece, (7) completion of a 3D solid shape by foam backing, (8) surface finish of a completed 3D solid shape by coating and sanding. In order to examine the applicability of the proposed method, the miniature of the Mount Rushmore Memorial has been fabricated. The envelope model size of the miniature of the Mount Rushmore Memorial is 1,453 mm${\times}$ 760 mm${\times}$ 853 mm in size. From the result of the fabricated miniature of the Mount Rushmore Memorial, it has been shown that the method to fabricate the large object using two type semi-automatic VLM-ST processes in connection with the reverse engineering technology are very fast and efficient.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.1
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• pp.67-75
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• 2013

The flow stress of zircaloy-4 used in the spacer grid supporting a nuclear fuel rod was determined by the Johnson-Cook model, and model parameters were determined using reverse engineering. Parameters such as A, B, n and $\dot{\varepsilon}_0$ were determined by the tensile test result. To obtain the parameters C and m, a slot milling test and numerical simulation were performed. The objective functions were defined as the difference between the experimental and the simulation results, and then, the parameters were determined by minimizing the objective function. To verify the validity of the determined parameters, cross-verification for each case was conducted through a shearing test and simulation. The results tend to show agreement with the experimental results, such as the features of sheared edges and maximum punch force, with the correlation coefficients exceeding at least 0.97.