• Title/Summary/Keyword: 현장생산

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Optimum Monitoring Parameters for the Safety of Mechanical Seals (미캐니컬 씰의 안전운용 감시를 위한 최적 계측인자)

  • Soon-Jae Lim;Man-Yong Choi
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.214-219
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    • 1997
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are generally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage, crack, breakage, fast and severe wear, excessive torque, and squeaking results in big problems. To identify abnormal phenomena on mechanical seals and to propose the proper monitoring parameter for the failure of mechanical seals, sliding wear experiments were conducted. Acoustic emission, torque, and temperature were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. Except for the initial part of every experiment, the variation of acoustic emission was well coincided with torque variation during the experiments. This study concludes that acoustic emission and torque are proper monitoring parameters for the failure of mechanical seals. The intensity of acoustic emission signals is measured in root mean square voltage. Temperature of sealing face will be used as a parallel parameter for increasing the reliability of monitoring system.

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Development of Remote Monitoring and Control Systems in Bottle Cultivation Environments of Oyster Mushrooms (느타리 병버섯 재배사 원격환경 모니터링 및 제어시스템 개발)

  • Lee, Sung-Hyoun;Yu, Byeong-Kee;Lee, Chan-Jung;Yun, Nam-Kyu
    • Journal of Mushroom
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    • v.15 no.3
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    • pp.118-123
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    • 2017
  • This study was carried out to develop the technology to manage the growth of mushrooms, which were cultivated based on long-term information obtained from quantified data. In this study, hardware that monitored and controlled the growth environment of the mushroom cultivation house was developed. An algorithm was also developed to grow mushrooms automatically. Environmental management for the growth of mushrooms was carried out using cultivation sites, computers, and smart phones. To manage the environment of the mushroom cultivation house, the environmental management data from farmers cultivating the highest quality mushrooms in Korea were collected and a growth management database was created. On the basis of the database value, the management environment for the test cultivar (hukthali) was controlled at $0.5^{\circ}C$ with 3-7% relative humidity and 10% carbon dioxide concentration. As a result, it was possible to produce mushrooms that were almost similar to those cultivated in farms with the best available technology.

An Analysis on the Educational Needs for the Smart Farm: Focusing on SMEs in Jeon-nam Area (중소·중견기업의 스마트팜 교육 수요 분석: 전남지역을 중심으로)

  • Hwang, Doo-hee;Park, Geum-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.649-655
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    • 2020
  • This study determined effective educational strategies by investigating and analyzing the related educational demands for SMEs (small and medium-sized enterprises) in the 4th Industrial Revolution based area of smart farms. In order to derive the approprate educational strategies, Importance-Performance Analysis (IPA) and Borich's Needs Assessment Model were conducted based on the smart farm technological field. As a result, the education demand survey showed high demand for production systems and intelligent farm machinery. In detail, Borich's analysis showed the need for pest prevention and diagnosis technology (8.03), network and analysis SW linkage technology (7.83), and intelligent farm worker-agricultural power system-electric energy hybrid technology (7.43). In contrast, smart plant factories (4.09), lighting technology for growth control (4.46) and structure construction technology (4.62) showed low demands. Based on this, the IPA portfolio shows that the network and analysis SW linkage technology and the CAN-based complex center are urgently needed. However, the technology that has already been developed, such as smart factory platform development, growth control lighting technology and structure construction technology, was oversized. Based on these results, it is possible to strategically suggest the customized training programs for industrial sectors of SMEs that reflect the needs for efficiently operating smart farms. This study also provides effective ways to operate the relevant training programs.

Experimental Study on Compression/Absorption High-Temperature Hybrid Heat Pump with Natural Refrigerant Mixture (천연혼합냉매를 이용한 압축/흡수식 고온히트펌프의 실험적 연구)

  • Kim, Ji-Young;Park, Seong-Ryong;Baik, Young-Jin;Chang, Ki-Chang;Ra, Ho-Sang;Kim, Min-Sung;Kim, Yong-Chan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1367-1373
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    • 2011
  • This research concerns the development of a compression/absorption high-temperature hybrid heat pump that uses a natural refrigerant mixture. Heat pumps based on the compression/absorption cycle offer various advantages over conventional heat pumps based on the vapor compression cycle, such as large temperature glide, temperature lift, flexible operating range, and capacity control. In this study, a lab-scale prototype hybrid heat pump was constructed with a two-stage compressor, absorber, desorber, desuperheater, solution heat exchanger, solution pump, liquid/vapor separator, and rectifier as the main components. The hybrid heat pump system operated at 10-kW-class heating capacity producing hot water whose temperature was more than $90^{\circ}C$ when the heat source and sink temperatures were $50^{\circ}C$. Experiments with various $NH_3/H_2O$ mass fractions and compressor/pump circulation ratios were performed on the system. From the study, the system performance was optimized at a specific $NH_3$ concentration.

Study for biological denitrification of high strength nitrogen industrial wastewater (고농도 질소 함유 폐수의 생물학적 탈질에 관한 연구)

  • Han, Hyung-Suk;Won, Ki-Yeon;Song, Jin-Ho;Lee, Eun-Sil;Kim, Ho;Choi, Chang-Sik
    • Proceedings of the Korea Water Resources Association Conference
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    • 2011.05a
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    • pp.251-251
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    • 2011
  • 해양 투기가 금지되면서 혐기소화를 통해 최종적으로 발생되는 폐기물 양을 줄이고 메탄 등의 바이오 가스를 얻어 이를 에너지로 얻기 위한 많은 공정들이 현장에 적용되고 있다. 하지만 혐기 소화 과정을 마친 후 유출되는 유출액은 고농도의 유기물질 및 암모니아성 질소, 인산염 등을 다량으로 함유하고 있어 적은 양이라도 하천이나 호수 등에 유입되면 수질 악화와 부영양화를 초래할 위험성이 크다. 이번 연구에서는 음식물류 폐기물로부터 바이오가스를 생산하기 위한 혐기소화 공정에서 발생하는 유출액의 방류수 수질기준 확보와 경제성을 만족시킬 수 있는 처리공정의 상용화 기술을 개발하기 위해 생물학적 처리, 물리 화학적 처리를 통합한 공정을 적용하였다. P건설사 혐기소화 유출액 pilot plant(1 ton/day) 운전 결과 50~70% 로 $NO_2$-N 이 약 1,000 mg/$\ell$정도로 축적되는 현상을 보였으며 상대적으로 $COD_{Cr}$의 농도는 400~600 mg/$\ell$로 C/N 비가 낮아 탈질이 어려울 것으로 판단하였다. 이에 실험실 규모에서의 실험을 진행하였다. $NO_2$-N와 $NO_3$-N을 기준으로 McCarty 양론비 기준 80% 에서 300%까지 메탄올을 주입해 제조 폐수와 실제폐수로 실험을 진행하였고 제조폐수로 실행된 실험에서 아질산 탈질의 효율을 확인하였다. 미생물이 메탄올에 순응 후 완전 탈질에 걸리는 시간은 약 2.5 일로 확인 되었으며 메탄올이 추가로 주입되지 않은 반응조의 $NO_2$-N의 탈질량은 메탄올이 이론값 100% 주입 된 반응조에 비해 30% 이하의 처리 효율을 나타냈다. 이론값을 기준으로 메탄올이 100% 주입된 반응조는 약 96.1%의 탈질 효율을 보였으며 메탄올 순응 후에 약 1.5 일의 HRT가 단축되었기 때문에 메탄올에 장시간 순응 시 탈질 효율이 더 좋아질 것으로 보인다. 아질산탈질에 대한 실험실 규모 연구결과를 토대로 pilot plant에서 재현성 검토를 목적으로 운전을 수행하였다. 무산소조의 HRT는 2.7 일 이었으며 호기조의 HRT는 4.1 일 이었다. 유입수의 평균 $COD_{Cr}$ 농도는 2,878 mg/L, T - N 농도는 2,723 mg/L로 나타났으며 $NO_2$-N 기준 C/N비 1.2-1.8의 메탄올을 주입하였을 때 96% 이상의 탈질율을 보였다.

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Pepper Blight Disease Inhibition Metagenome Clone Screening Using Soil Metagenome Library (토양 Metagenome Library로부터 고추역병 저해 클론 탐색)

  • Park, Hae-Chul;Sung, So-Ra;Kim, Dong-Gwan;Koo, Bon-Sung;Jeong, Byeong-Moon;Kim, Jin-Heung;Yoon, Moon-Young
    • Korean Journal of Microbiology
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    • v.45 no.2
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    • pp.228-231
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    • 2009
  • We have purified Phytophthora capsici alpha and beta tubulin from Escherchia coli BL21(DE3). The recombinant alpha and beta tubulins were assembled into microtubule in vitro with specific conditions. The metagenome library was isolated from soil in the Mt. Yeo-Ki, Suwon, Korea and manufactured with the method mentioned in experiment contents for in vitro screening of microtubule assembly screening. FRET effect was used for microtubule assembly inhibitor screening with metagenome library. We got 2 metagenome clones from in vitro screening, and these 2 hit clones showed P. capsici growth inhibition activity on the growing pepper plants. These results suggest that new development of potent inhibitor for pepper blight disease and new approach to prevention of pepper blight disease.

A Study on the Work Crew Based for the Estimation from Construction Analysis of Cement Liquid Waterproofing in Apartment House (공동주택 시멘트 액체방수 공사의 현장분석을 통한 작업조 기반 품셈에 관한 연구)

  • Ha, Gee-Joo;Ha, Min-Su
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.121-128
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    • 2010
  • This study aims to make improvements to the standard estimation process used to estimate reasonable costs for construction work, and to suggest a work crew based estimation using a new cost estimation model. In addition, work crew shift combination and construction process were systematically organized in order to improve the estimation technique and the construction capability of the cement liquid waterproofing work for apartment buildings. In addition, in terms of manpower and productivity, analyses were performed on the cement liquid waterproofing work for apartment buildings with net areas between $84-85m^2$ and $125-184m^2$, and the results were then compared with those calculated using the conventional work-crew based estimation method. Through this study, when the results of this study and those calculated by the conventional method were compared, for apartments with the net area of $84-85m^2$, the differences between specialists were shown to be 1.91 times to 2.13 times on average, while they were 8.82 times to 9.52 times between normal workers on average. For apartments with the net area of $125-184m^2$, the differences betweenspecialists were shownto be 1.89 times to 2.07 times on average, and 8.57 times to 9.38 times on average between normal workers.

A Study on Optimal Inspection Interval for the Major Components of Construction Lift (건설용 리프트의 운행정보 및 고장데이터 분석을 통한 주요 부품별 점검주기 산출 연구)

  • Soh, Jiyune;Bae, Jaehoon;Han, Choonghee;Lee, Junbok
    • Korean Journal of Construction Engineering and Management
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    • v.16 no.3
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    • pp.68-77
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    • 2015
  • One of recent concerns for super-tall buildings is how to manage hoisting plans and equipment efficiently. Disasters are frequently occurred in relation to electromotive hoists and cranes which are commonly used in construction sites. For construction lifts, particularly, it is highly important to conduct regular inspections or prepare against breakdown in terms of safety. However, unfortunately the reality is that regular inspections are only flatly conducted according to operating hours only. A lift, whose life span is subject to the complicated considerations such as operating hours, loading condition, and the like of each component, is far too invalid as a means of maintenance. As a way to resolve this problem and improve its convenience and safety for users, this study intends to calculate individual inspection interval for the main components of lifts by measuring their actual operating hours with sensing technology and analyzing their historical data. The findings of study include calculation of inspection intervals for the main components of lifts and classification of components to check by the actual operating hours of lift (40, 90, 130, 400 hours), which are drawn up into tables. This will make an opportunity to suggest efficient maintenance measures by enabling prevention of safety accidents and enhancement of safety for workers. Also, it will lead to increasing productivity of works by eliminating sources of delaying the term due to the breakdown of lifts.

A Study on Cooling Condition for Quality Improvement of Rotary Molding Machine (회전성형기의 품질 향상을 위한 냉각 조건에 관한 연구)

  • Kang, Jeong-Seok;Kim, In;Lee, Myungjae;Yoon, Jai-young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.367-371
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    • 2019
  • The molding for hollow products used widely in industry is rotational molding by heating and cooling. Uniform cooling is required to improve the quality of the product, and rapid cooling is required to improve the productivity. In this paper, the cooling condition is largely classified into the case of no forced cooling by the fan and forced cooling by the fan. In addition, when forced cooling by the fan is not performed, the condition for stopping the molding machine horizontally and the condition for stopping the molding machine vertically were classified. To confirm the forced cooling by the fan, the conditions were set such that only the molding machine rotates while the fan is not running and the upper and lower fans operate when only the lower fan is operated. The surface temperature of the rotary molding machine was analyzed by the STAR-CCM+ program for the case of air-cooling. The temperature distribution of the rotary molding machine was analyzed for five conditions and the temperature distribution for cooling was compared under each condition. Among the five cases, Case 4 was lowest at approximately 35 ℃ after 900sec.

Aberration Retrieval Algorithm of Optical Pickups Using the Extended Nijboer-Zernike Approach (확장된 네이보어-제르니케 방법에 의한 광픽업의 파면수차 복원 알고리즘)

  • Jun, Jae-Chul;Chung, Ki-Soo;Lee, Gun-Kee
    • Journal of the Institute of Convergence Signal Processing
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    • v.11 no.1
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    • pp.32-40
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    • 2010
  • In this work, the method of acquiring the pupil function of optical system is proposed. The wavefront aberration and the intensity distribution of pupil can be analysed with the pupil function. This system can be adopted to the manufacturing line of optical pickup directly and also has good performance to analysing various property of optical instrument. It is one kind of inverse problem to get pupil functions by 3D beam data. The extended Nijboer-Zernike(ENZ) approach recently proposed by Netherlands research group is adopted to accompany to solve these inverse problem. The ENZ approach is one of a aberration retrieval method for which numerous approaches are available. But this approach is new in the sense that it use the highly efficient representation of pupil functions by means of their Zernike coefficients. These coefficients are estimated by using matching procedure in the focal region the theoretical 3D intensity distribution and measured 3D intensity distribution. The algorithm that can be applied more general circumstance such as high-numerical aperture instrument is developed by modifying original ENZ approach. By these scheme, MS windows based GUI program is developed and the good performance is verified with generated 3D beam data.