• 제목/요약/키워드: 헤밍 공정

검색결과 18건 처리시간 0.024초

헤밍 (Hemming) 구조를 가진 박판의 굽힘품질 개선에 관한 연구 (A Study on Improvement of Bending Quality of Hemmed Plates in Sheet Metal Forming)

  • 김판근;박상후
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1360-1367
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    • 2012
  • A bending process is considered as one of fundamental sheet metal forming processes, and it is widely used for fabrication of simple or complicated sheet metal products in industrial fields. Most of automobiles and electronics have many parts made by the bending process inside or outside of them. However, till now, there is few research reports on the bending process of hemmed plates. A hemmed plate has a locally different bending strength, so a waving shape occurs after bending. A poor outlook due to local uneven shape influences greatly on product competitiveness. To settle this problem, we studied the bending parameters of a hemmed plate and showed the major sensitive design-parameters on the bending quality.

간이 모델을 이용한 헤밍 공정 변수 연구 및 헤밍 품질 평가 (Parametric Study of Hemming Process and Evaluation of Hem Quality Using Simple Models)

  • 최원목;임재규;박춘달;김형종
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.113-116
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    • 2003
  • Hem quality can be determined mainly by turn-down and roll-in. Turn-down, that is created by the elastic recovery, can't be easily detected and measured since it is usually as small as 0.03 m. This study is focused on the precise evaluation of the hemming defects through analytical and experimetal approaches, and on the investigation of the influence of process parameters on the final hem quality. Implicit finite element analysis of plane-strain hemming process is performed by using a commercial code ABAQUS/Standard. Experiment and measurement is also carried out for steel and aluminium sheet metals, and the results are compared with those of analysis.

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퍼멀로이 실딩캔의 강성증대 및 형상 정밀도를 위한 최적 헤밍 공정설계 (Hemming Process Design of the Permalloy Shielding Can for the Stiffness and Shape Accuracy)

  • 이선봉;김동환;김병민
    • 한국정밀공학회지
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    • 제19권5호
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    • pp.29-35
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    • 2002
  • This study shows the process design and forming analysis of permalloy shielding can that support the automobile multi-display parts to indicate the accurate information of car. This study is particularly important, since the accuracy of permalloy shielding can is known to affect the magnetic properties such as coercivity and permeability quite sensitively. The objective functions are defects such as hemming wind, hemming length, hemming wrap and tightness in prehemming process. The pre-hemming angle is considered as design parameter. The commercial finite element program PAM-STAMP™ was used to simulate the pre-hemming and hemming process. The ANN (Artificial Neural Network) has been implemented for minimizing of objective function and for investigating effect of punch angle relevant to the pre-hemming process. The results of analysis to validate the proposed design method are presented.

퍼멀로이 실딩캔의 강성증대를 위한 헤밍공정 설계 (Hemming Process Design of the Permalloy Shielding Can for the Stiffness)

  • 조형근;김동환;이선봉;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.628-632
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    • 2000
  • In the recent day, shielding can was made of permalloy materials for automobile display instrument. The good roundness has an effect on magnetic property such as the low coercivity and the high permeability. But the products having the roundness is transformed by the heat treatment, the sending to the company and the assembly process. So for the stiffness of the edge, it is necessary for hemming process to be added in the deep drawing process. And it has the good appearance to create a smooth edge rather than a razor edge with urr. In this paper, it is controlled to get the best hemming product by the Pre-hemming angle($105^{\circ}$, $120^{\circ}$, $135^{\circ}$). And Possible process and tool design modification, which may lead to quality improvement in hemming were tested experimentally and using FEM. The commercial finite element program PAM-STAMPTM was used to simulate the pre-hemming process and hemming process, and the predictions were compared with experimental results according to the pre-hemming angle.

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헤밍 공정의 횟수가 헤밍 품질에 미치는 영향에 관한 연구 (A Study on the impact on the quality of hemming the number of hemming process)

  • 신나은;최문호;최영덕;최해운;장래성;최계광;김세환;윤재웅;이춘규
    • Design & Manufacturing
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    • 제10권1호
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    • pp.26-30
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    • 2016
  • In this study, it was investigated by comparing the experimental hemming by the 3 steps and 2 steps in order to stabilize the quality of the hemming process. In the experimental results, the three-step hemming superior to the two-step one and the dimensional stability of part that was made by the three-step on was high. When the second stage Hemming has been found that the deflection caused by the force to the wear of the punch becomes larger plane can be folded by the hemming crimping and crimp uncertain.

유한요소해석에 의한 헤밍 공정 변수연구 (A Parametric Study of the Hemming Process by Finite Element Analysis)

  • 김형종;최원목;임재규;박춘달;이우홍;김헌영
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.149-157
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    • 2004
  • Implicit finite element analysis of the flat surface-straight edge hemming process is performed by using a commercial code ABAQUS/Standard. Methods of finite element modeling for springback simulation and contact pair definition are discussed. An optimal mesh system is chosen through the error analysis that is based on the smoothing of discontinuity in the state variables. This study has focused on the investigation of the influence of process parameters in flanging, pre-hemming and main hemming on final hem quality, which can be defined by turn-down, warp and roll-in. The parameters adopted in this parametric study are flange length, flange angle, flanging die corner radius, face angle and insertion angle of pre-hemming punch, and over-stroke of pre-hemming and main hemming punches.

고감성 의류제조를 위한 3-D 입체 트리밍 시스템 (A 3-D Trimming System for Bias-Cut Apparels)

  • 김주용
    • 감성과학
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    • 제7권2호
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    • pp.157-161
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    • 2004
  • 경사의 사선방향으로 절단하여 봉제된 바이어 컷 직물로 제조된 의류는 일반 의류와 달리 우아한 외관을 나타낸다. 이 직물의 단점은 형태안정성이 나빠서 완제품의 형태가 패턴의 형태와 다른 모양을 나타내는 경우가 많으며, 특히 밑단 부분이 불균일하게 쳐지므로, 가지런히 절단하는 트리밍 공정을 부가적으로 거치게 된다. 현재의 봉제 공정에서는 트리밍 단계를 모두 숙련공들의 수작업에 의존한 평면 커팅 방법으로 수행하기 때문에 작업자의 피로도에 따라 불량품이 양산되고 그에 따른 소비자들의 불만 요인도 높아지므로, 본 연구에서는 치수조절 마네킹을 제조하여 실제 의복 착용 상태를 그대로 재현한 후, 회전시키면서 스스로 회전하는 자동 커터에 의해서 공간상에서 트리밍하는 3-D 입체 시스템을 개발하였다. 이 시스템에 의하여 제조된 의류는 트리밍 라인이 균일하고 매끄러우며, 안감이 밖으로 밀려나오는 경우가 없어 품위가 있는 외관을 나타내었다. 또한 수작업에 비하여 제조 속도가 훨씬 빠르므로 봉제 후공정에서의 의류 제조 시간을 획기적으로 단축하는 신속 생산 시스템의 요소로서 충분히 사용될 수 있는 가능성을 나타냈다.

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