• Title/Summary/Keyword: 허훈(許薰)

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Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (I) -Design Sensitivity Analysis- (직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (I) -설계민감도 해석 -)

  • Kim, Se-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2245-2252
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    • 2002
  • Design sensitivity analysis scheme is proposed in an elasto -plastic finite element method with explicit time integration using a direct differentiation method. The direct differentiation is concerned with large deformation, the elasto-plastic constitutive relation, shell elements with reduced integration and the contact scheme. The design sensitivities with respect to the process parameter are calculated with the direct analytical differentiation of the governing equation. The sensitivity results obtained from the present theory are compared with that obtained by the finite difference method in a class of sheet metal forming problems such as hemi-spherical stretching and cylindrical cup deep-drawing. The result shows good agreement with the finite difference method and demonstrates that the preposed sensitivity calculation scheme is a pplicable in the complicated sheet metal forming analysis and design.

Sensitivity Analysis of the Explicit Elasto-plastic Finite Element Method and Application to the Quasi-static Deformation (외연적 탄소성 유한요소해석에서의 민감도 해석과 준정적 변형에의 응용)

  • Kim, Se-Ho;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.402-407
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    • 2001
  • Sensitivity analysis scheme is developed in the elasto-plastic finite element method with explicit time integration using direct differentiation method. The direct differentiation is concerned with the time integration, constitutive relation, shell element with reduced integration and the contact scheme. Sensitivity analysis results are mainly examined with the highly nonlinear and quasi-static problem with the complicated contact condition. The result shows stable sensitivity especially in the sheet metal forming analysis.

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극한해석에 관한 단일이론

  • heo, Hun
    • Journal of the KSME
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    • v.28 no.3
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    • pp.248-256
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    • 1988
  • 극한해석은 이제까지 주로 소성구조물의 설계에 응용되어 왔다. 초기의 구조물들은 탄성에너지 이론에 의하여 설계되었고 모든 권위자들은 이를 당연하게 받아들였다. 그러나 Broek 교수와 같은 사람들의 노력에 의하여 극한설계의 타당성과 유용성이 입증되었고, 구조물의 건설에 많은 경비를 절약하게 되었다. 철탑과 같은 트러스 구조물이 그 대표적인 예로서 카나다의 수력발 전회사는 1910년 철탑을 평지에 세워놓고 모든 악조건을 부과하며 수년간 극한해석의 타당성을 실험하여 입증하였다. 트러스에 대한 극한해석 문제는 최소화 기법의 구속최소화 문제로 유도할 수 있고, 트러스문제는 소성가공의 해석에도 직접 응용할 수 있다. 왜냐하면, 예를 들어 평면변 형문제가 앞에서 보인바와 같이 똑같은 구속최소화 문제로 유도되었기 때문이다. 결론적으로, 트러스문제나, 평판문제나, 평면응력문제나, 평면변형문제가 극한해석에서는 모두 같은 문제로 간주될 수 있고 같은 공식과 같은 방법으로 풀 수 있는 것이다. 이를테면, 소성구조물에서의 한 계하중은 소성가공에서는 가공하중이 되며 모두 극한하중이 되는 것이다.

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Collapse Analysis of Simplified Vehicle Structure Models using Finite Element Limit Analysis (유한요소 극한해석을 이용한 단순체체모델의 붕괴거동해석)

  • Kim, H. S.;Huh, H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.1-9
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    • 1998
  • The analysis concerns collapse behavior of framed vehicle models with the change of design parameters at the initial stage of conceptual design. Collapse analysis of a vehicle model with framed structures has been carried out using finite element limit analysis. The analysis makes sequential changes of design parameters from an initial model with frames of uniform section so as to stage then weak parts. As a result of those design changes, the collapse load of a model has been increased and the deflection toward a passenger room has been reduced. The results demonstrate the versatility of finite element limit analysis as a tool that confirms the safety of vehicle models.

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Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (II) -Optimum Process Design- (직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (II) -공정 변수 최적화-)

  • Kim, Se-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2262-2269
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    • 2002
  • Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

Model Following Dual Controller Design for Random Vibrating System Using a Stochastic Controller Technique (확률제어 기법을 이용한 불규칙 진동계의 모델추종 이중제어기 설계)

  • Lee, J.B.;Kim, H.Y.;Ahn, J.Y.;Heo, H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.525-528
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    • 2005
  • Much of the study has been dong on the design of dual controller that guarantee the stability and improvement of the system performance. A dual controller concept is proposed to consist of first controller estimates the control law and second controller suppresses the combined noises due to numerical error and internal noise as well. These irregular disturbances are not only increasing the fatigue but also destabilize the system because of unwanted output performance. The 'stochastic controller' is used to suppress the irregular random disturbance. Simulation is conducted to reveal that the proposed dual stochastic controller is highly efficient one to control a system hybrid noises.

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PID Tuning Based on RCGA Using Ziegler-Nichols Method (Ziegler-Nichols를 이용한 실수코딩 유전 알고리즘 기반의 PID 튜닝)

  • Park, Ji-Mo;Kim, Go-Eun;Kim, Jin-Sung;Park, Sung-Man;Heo, Hoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.5
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    • pp.475-481
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    • 2009
  • Real-coded genetic algorithm(RCGA) has better performances than conventional genetic algorithm about dealing with a large domain, the precision and the constrain problem. Also the RCGA has advantage of operation time because it doesn't have to following about decoding operation. In this paper the ranges of PID gains are limited based on Ziegler-Nichols method to consider a long operation time problem that is the main problem of genetic algorithm. Result shows proposed method represents better performance without ignored about result of ZN tuning method and reduces the calculation time.

A Study of Realizing Technique for Stochastic Controller (확률제어기의 실시간 적용을 위한 연구)

  • Kim, Y. K.;Lee, J. B.;Yoon, Y. S.;Choi, W. S.;Heo, H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.215-218
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    • 2002
  • A control strategy for a dynamic system under irregular disturbance by using stochastic controller is developed. In order to design stochastic controller, system dynamic model in real domain i transformed dynamic moment equation in stochastic domain by F-P-K approach. A study of real time control technique four stochastic controller is performed in this paper.

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Multi-stage Analysis of Elliptic Cup Drawing Processes with the Large Aspect Ratio by an Explicit Elasto-Plastic Finite Element Method (외연적 유한요소법을 이용한 세장비가 큰 타원형 컵 성형공정의 다단계 해석)

  • Kim, S.H.;Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.313-319
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    • 2000
  • Finite element analysis is carried out for simulation of the multi-stage elliptic cup drawing process with the large aspect ratio. The analysis incorporates with shell elements for an elasto-plastic finite element method with the explicit time integration scheme. For the simulation, LS-DYNA3D is utilized for its wide capability of solving forming problems. The simulation result shows that the non-uniform drawing ratio at the elliptic cross section ad the small shoulder radius cause failure such as tearing and wrinkling. The result suggests the guideline to modify the tool shape for prevention of the failure during the drawing process.

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Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology (강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.284-292
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    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

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