• Title/Summary/Keyword: 합금

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Adhesion Properties of Sn-3.5Ag solder on Cu, Alloy42 substrates after aging (시효 처리후 Sn-3.5Ag solder의 Cu, Alloy42 기판에서의 접합특성)

  • 김시중;김주연;배규식
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.640-644
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    • 2000
  • The microstructure, wettability, shear strength and aging effect of Sn-3.5Ag/Cu and Alloy42 lead-frame solder joints were measured for comparison. In the case of Sn-3.5Ag/Cu, Ag$_3$Sn and Cu$\sub$6/Sn$\sub$5/ phases in the matrix Sn and 1∼2$\mu\textrm{m}$ thick Cu$\sub$6/Sn$\sub$5/ Phase at the interface of solder/lead-frame were formed. In the case of Sn-3.5AAg/A11oy42, only Ag$_3$Sn Phase of low density in the matrix Sn and 0.5∼1.5$\mu\textrm{m}$ thick FeSn$_2$phase at the interface of solder/lead-frame were formed. Comparing to Cu, Alloy42 shear strength of Alloy 42 solder joints was smaller than that of Cu and all declined after aging. After aging at 180$^{\circ}C$ for 1 week, η-Cu$\sub$6/Sn$\sub$5/ layer was formed on Cu lead-frame, while AgSn$_3$ phase in the matrix and thickened FeSn$_2$at the interface were formed on Alloy42 lead-frame.

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THE EVALUATION OF CYTOTOXICITY AND BIOCOMPATIBILITY OF TI-TA-NB-BASE ALLOY (Ti-Ta-Nb계 합금의 세포독성과 생체적합성의 평가)

  • Cui De-Zhe;Vang Mong-Sook;Yoon Taek-Rin
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.2
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    • pp.250-263
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    • 2006
  • Statement of problem: Ti-alloy has been used widely since it was produced in the United States in 1947 because it has high biocompatibility and anticorrosive characteristics. Purpose: The pure titanium, however, was used limitedly due to insufficient mechanical charateristics and difficult manufacturing process. Our previous study was focused on the development of a new titanium alloy. In the previous study we found that the Ti-Ta-Nb alloy had better mechanical characteristics and similar anticorrosive characteristics to Ti-6Al-4V Material and methods: In this study, the cytotoxicity of the Ti-Ta-Nb alloy was evaluated by MTT assay using MSCs(Mesenchaimal stem cells) and L929 cells(fibroblast cell line). The biocompatibility of the Ti-Ta-Nb alloy was performed by inserting the alloy into the femur of the rabbits and observing the radiological and histological changes surrounding the alloy implant. Results: 1. In the cytotoxicity test using MSCs, the 60% survival rate was observed in pure titanium, 84% in Ti-6Al-4V alloy and 95% in Ti-10Ta-10Nb alloy. 2. In the animal study, the serial follow-up of the radiographs showed no separation or migration revealing gradual bone ingrowth surrounding the implants. Similar radiographic results were obtained among three implant groups pure titanium, Ti-6Al-4V alloy and Ti-10Ta-10Nb alloy. 3. In the histologic examination of the bone block containing the implants. the bone ingrowth was prominent around the implants with the lapse of time. There was no signs of any tissue rejection, degeneration, or inflammation. Active bone ingrowth was observed around the implants. In the comparison of the three groups, the rate of bone ingrowth was better in the Ti-10Ta-10Nb alloy group than those in pure titanium group or Ti-6Al-4V alloy group. In conclusion, Ti-10Ta-10Nb alloy revealed better biocompatibility in survival rate of the cells and bone ingrowth around the implants. Therefore we believe a newly developed Ti-10Ta-10Nb alloy can replace currently used Ti-6Al-4V alloy to increase biocompatibility and to decrease side effects. Conclusion: In conclusion, Ti-10Ta-10Nb alloy revealed better biocompatibility in survival rate of the cells and bone ingrowth around the implants. Therefore we believe a newly developed Ti-10Ta-10Nb alloy can replace currently used Ti-6Al-4V alloy to increase biocompatibility and to decrease side effects.

STRESS DISTRIBUTION OF THREE NITI ROTARY FILES UNDER BENDING AND TORSIONAL CONDITIONS USING 3-DIMENSIONAL FINITE ELEMENT ANALYSIS (세가지 니켈 티타늄 파일의 휨과 비틀림 조건에서의 응력 분포에 관한 3차원 유한요소 연구)

  • Kim, Tae-Oh;Lee, Chan-Joo;Kim, Byung-Min;Park, Jeong-Kil;Hur, Bock;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.33 no.4
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    • pp.323-331
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    • 2008
  • Flexibility and fracture properties determine the performance of NiTi rotary instruments. The purpose of this study was to evaluate how geometrical differences between three NiTi instruments affect the deformation and stress distributions under bending and torsional conditions using finite element analysis. Three NiTi files (ProFile .06 / #30, F3 of ProTaper and ProTaper Universal) were scanned using a Micro-CT. The obtained structural geometries were meshed with linear, eight-noded hexahedral elements. The mechanical behavior (deformation and von Mises equivalent stress) of the three endodontic instruments were analyzed under four bending and rotational conditions using ABAQUS finite element analysis software. The nonlinear mechanical behavior of the NiTi was taken into account. The U-shaped cross sectional geometry of ProFile showed the highest flexibility of the three file models. The ProTaper, which has a convex triangular cross-section, was the most stiff file model. For the same deflection, the ProTaper required more force to reach the same deflection as the other models, and needed more torque than other models for the same amount of rotation. The highest von Mises stress value was found at the groove area in the cross-section of the ProTaper Universal. Under torsion, all files showed highest stresses at their groove area. The ProFile showed highest von Mises stress value under the same torsional moment while the ProTaper Universal showed the highest value under same rotational angle.

A Study on the Fabrication of 2700 Series Al-alloy Sintered for Automobile Application (자동차 부품용 2700계열 Al소결체 제작에 관한 연구)

  • Lim, Tae-Whan;Jang, Tae-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5438-5442
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    • 2011
  • In order to use as weight-reduced sintered parts for automobiles, mechanical properties of sintered compacts of 2712 Al-alloys containing 0, 10, 20, and 33% ceramics, respectively, were investigated in this study. (1)Regardless of ceramic contents, all sintered compacts possessed 4~7% pores. (2)After aging the compacts sintered for 12 minutes, tensile strength of the 2712 Al-alloys containing 0, 10, 20, and 33% ceramics was 165, 260, 256, and 166 N/$mm^2$, respectively, whereas those aged after sintering for 30 minutes exhibited the tensile strength of 186, 229, 219, and 202 N/$mm^2$, respectively. In addition, the 2712 sintered compact containing 10% ceramics showed the maximum elongation of about 3.6%, (3)After aging the 10% ceramic-containing sintered compacts reached a maximum apparent hardness ($H_RF$) of 97. (4)The minimum wear volume ($174{\times}10^{-3}mm^3$) was shown in the 10% ceramic-containing 2712 sintered compact after aging. From these results, the 2712 sintered compact containing 10% ceramics thought to be the most suitable one for the fabrication of aluminum engine part.

An Electrochemical Evaluation of the Corrosion Properties of the Steel with the Type and the Thickness of Metallizing Coatings (금속용사 코팅제의 종류 및 두께에 따른 강재 내식성의 전기화학적 평가)

  • Kang, Myeong-Sik;Eom, Sung-Hyun;Cho, Yeon-Chul;Ahn, Jae-Woo;Kim, Seong-Soo;Lee, Jeong-Bae
    • Resources Recycling
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    • v.25 no.3
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    • pp.55-62
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    • 2016
  • Steel structures exposed to extremely corrosive environment like marine environments and industrial area are generally manufactured by applying various protection treatment to increase their lifetime. Metal spraying is one of the protection methods to overcome some drawbacks of the widely employed technologies. Therefore, lots of research needs to be done to improve the corrosion resistance of steel structures. In this study, the corrosion resistance of steel structures was evaluated with the variation in the type and thickness of metal spray by measuring the corrosion potential and current density. As a raw material for spraying, Zn, Al and their mixture were employed to obtain coating thickness of $30{\sim}100{\mu}m$. Our data indicated that the pure zinc coating with $100{\mu}m$ showed the lowest corrosion potential. In the case of pure Al and Zn 85%-Al 15%, the corrosion potential and current density was decreased compared to pure zinc. It was found that the corrosion potential was decreased with the increase of coating thickness irrespective of the type of the coating.

Experimental Study of The Corrosion Protection Performance of The Metal Spraying Process in accordance with ratio of Zn-Al (Zn-Al의 구성비율에 따른 금속용사 공법의 방식성능에 대한 실험적 연구)

  • Kim, Hae;Eom, Sung-Hyun;Jeong, Hyun-Gyu;Lee, Jeong-Bae;Kim, Seong-Soo;Ahn, Jae-Woo
    • Resources Recycling
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    • v.26 no.2
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    • pp.56-65
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    • 2017
  • This study is an experimental study on the corrosion protection performance according to the configuration ratio of the Zn and Al. A metal spraying was used as the arc metal spraying method, a specimen was produced by varying the proportion ratio and coating thickness of the Zn and Al. Experimental methods visually observed to corrosion of the specimen for 1, 3, 7, 15 days was conducted in accordance with the CASS salt spray test. This study has confirmed that the performance of the corrosion protection improved against the increase in the Al content. Further, it was confirmed that excellent perfomance is exhibited when the coating thickness is secured over $80{\mu}m$. In addition, the SEM analysis was performed to observe the cross-sectional shape of the metal spraying specimen after CASS testing. The analysis result showed that the deterioration of the metal spraying coating layer was reduced as the Al content increases.

An Investigation of Preferred Orientation and Microhardness of Nickel-Tin and Tin-Zinc Alloy Electrodeposits on Mild Steel (연강에서의 닉켈-주석과 주석-아연합금 전착층의 우성배향와 미소경도에 관한 연구)

  • Ahn, Deog-Su;Pyun, Su-Il
    • Journal of the Korean institute of surface engineering
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    • v.13 no.3
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    • pp.146-154
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    • 1980
  • The effects of various electrodeposition conditions (deposition temperature and cathode current density) on preferred orientation and microhardness of electrodeposited Ni-Sn and Sn-Zn alloys were studied. At deposition temperatures from 25$^{\circ}$ to 95$^{\circ}C$ and constant cathode current density of 270 and 530 A/$m^2$ Ni-Sn and Sn-Zn were codeposited in chloride-fluoride acid and stannate-cyanide alkaline electrolyte bath respectively. Ni-Sn alloy deposited at temperatures from 25$^{\circ}$ to 35$^{\circ}C$ was composed of single phase of $Ni_3Sn_4$ with 73 wt.% Sn and the one deposited at temperatures from 45$^{\circ}$ to 95$^{\circ}C$ was made of multiphase mixture of NiSn, $Ni_3Sn_2$ and $Ni_3Sn_4$ with nearly equiatomic composition (65.5 wt.% Sn). The random orientation of thermody-namically metastable NiSn phase (hexagonal structure) predominated at deposition temperature range 25$^{\circ}$-45$^{\circ}C$, and the strong (110) preferred orientation was found at 65$^{\circ}$-85$^{\circ}C$ and then disappeared again at 95$^{\circ}C$. The microhardness of Ni-Sn deposits increased with deposition temperature up to 85$^{\circ}C$, and then decreased at constant cathode current density. The preferred orientation and the maximum microhardness were discussed in terms of lattice contractile stress which result from desorption of hydrogen atom absorbed in deposit lattice. The Sn content of Sn-Zn alloy deposits increased with deposition temperature up to 75$^{\circ}C$, and then decreased at constant cathode current density of 530 A/$m^2$. It also decreased with cathode current density up to 530 A/$m^2$, and then increased at constant deposition temperature of 25$^{\circ}C$. Sn-Zn alloy deposits were composed of two-phase mixture of ${beta}$-Sn and Zn. The preferred orientations of ${beta}$-Sn (tetragonal structure) changed with deposition temperature. The microhardness of Sn-Zn deposits decreased with deposition temperature. It also increased with cathode density up to 530 A/$m^2$, and then decreased at constant deposition temperature of 25$^{\circ}C$. The microhardness of Sn-Zn deposits was observed to be determinded more by the Sn content than by the preferred orientation.

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The Restoration Technology and Scientific Analysis of Bronze Mirror with Fine Linear Designs (청동잔무늬거울의 복원제작기술과 과학적 분석)

  • Yun, Yong Hyun;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.28 no.4
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    • pp.417-425
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    • 2012
  • Bronze Mirror with fine linear designs in the bronze age shows the greatest alloy and casting skills of the day and presents the highest level of handcrafting and molding techniques. Lately, Lost-wax casting and sand-mould casting were used for the restoration of the national treasures of No. 141 and No. 143 Bronze Mirror with fine linear designs. Also the Principle Component Analysis, Microstructure Analysis, X-ray and SEM-EDS analysis were carried out on the restored Bronze Mirror with fine linear designs. Bronze Mirror that is made of sand-mould casting, hardly has a eutectoid and it is observed as a ${\alpha}$ dendrite. In contrast, Bronze Mirror that is made of lost-wax casting, the eutectoid has found through the ${\alpha}$ dendrite. As we compare lost-wax casting to the sand-mould casting through an analysis of restored Bronze Mirror, mostly, sand-mould casting has better castability and it seems that it brings a clear and equal Bronze Mirror as it has a low cooling rate. In this way, we are able to confirm that there is a big difference between the method by lost-wax casting and by sand-mould casting through an analysis of microstructure and restored Bronze Mirror. If such research will be continued, it will be an opportunity that investigates diverse methods of production techniques.

A Study on the Sound Amplitude and Decaying Time of the Jing Depending on the Depth of Rim (징악기의 RIM 깊이에 따른 음향 증폭 및 음향 지속 시간에 관한 연구)

  • Sohn Jung-ho;Bae Myung-Jin
    • Journal of Broadcast Engineering
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    • v.9 no.4 s.25
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    • pp.424-433
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    • 2004
  • Jing(gong) is one of the most well known Korean traditional Samulnori instruments to the general public. Samulnori is consisted of four instruments, them being : the jingo the janggu (hour-glass drum). the kkwaenggwari, and the buk(drum). Of the four instruments, the jing with its deep, and yet soft and beautiful long lingering sound embraces the sounds of the other three. The jing is a brassware instrument, a compound of $70{\%}\;copper\;and\;22{\%}\;tin.$\;A high quality brassware is used when the jing is made. The jing is shaped with a 39-40cm circular plate and a rim that gives 7.0-7.5cm of depth to the instrument. Even with its most simple structure, when the circular plate is hit during performance, the rim which supports the circular plate gives resonance to the sound making low-frequency sounds. Therefore the range of the representative frequency of the full rim jing is between $118.4{\~}366.0[Hz],$\;the lingering sound lasts for more than 20 seconds afterwards. When the jing with half of its rim cut off is hit the basic frequency is $139.9{\~}387.5[Hz].$\;And the sound lasted for ten more seconds. The jing of its rimless frequencies are distributed between $990.5{\~}1,372[Hz].$\;And the lingering sound lasts for 5seconds afterwards. Therefore, different thickness and depth of the rim may give new resonance frequencies and alter the longing time of the sound. This thesis paper will try to reveal the relationship between the thickness or depth of the rim (which holds the bending circular plate) and the frequency or the lasting time of the sound.

A study on the Creep fracture life prediction of Al7075 alloy under high temperature (고온상태에서 Al 7075 합금의 크리이프 파단수명 예측에 대한 연구)

  • Kang, Dae-Min;Koo, Yang;Baek, Nam-Ju
    • Journal of the Korean Society of Safety
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    • v.3 no.2
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    • pp.35-48
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    • 1988
  • Modern technological progress demands the use of materials at high temperature and high pressure. One of the most critical factors in considering such applications - perhaps the most critical one - is creep behavior. In this study the stress exponents n were determined during creep over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ (0.4 - 0.85 Tm) and stress range of 0.64 kgt/$mm^2$ in order to investigate the creep hehavior. The stress dependence of rapture time (n') were determined over the temperature range of $200^{\circ}C\;to\;240^{\circ}C$ and stress range of 8.13 kgt/$mm^2$ to 9.55 kgt/$mm^2$ in order to investigate to creep rupture property. And the stress transient dip tests were also carried out for the internal stress ${\sigma}i$ over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ and stress range of 0.64kgt/$mm^2$ to 17.2 kgt/$mm^2$. The creep tests for constant temperature and stress transient dip tests were conducted in air with Al 7075 alloy under constant tensile load. At around the temperature range $200^[\circ}C\;-\;230^{\circ}C$ and the stress level 8.13 - 9.55 (kgt/$mm^2$), the temperature range $280^{\circ}C\;-\;310^{\circ}C$ and the stress level 1.85 - 2.55 (kgt/$mm^2$), the temperature range $380^{\circ}C\;-\;410^{\circ}C$ and the stress 1.53 - 0.91 (kgt/$mm^2$), the stress exponent in had the value of 6.2 - 6.65 but at around the temperature range $90^{\circ}C\;-\;120^{\circ}C$ and the stress level 10 - 17.2(kgt/$mm^2$), the value of 1.3, and at around the temperature range $470^{\circ}C\;-\;500^{\circ}C$, the stress level 0.62 - 1.02 (kgt/$mm^2$) the value of 1-1. Besides these results, at around the temperature $200^{\circ}C\;-\;240^{\circ}C$ the stress dependence of rupture time (n') had the value of 6.3. Finally, it was found that the value n calculated by considering the applied stress dependence of the internal stress were in good agreement with those obtained for the creep test. Then, it was concluded that the change in n was mainly attributed to the difference of the applied stress dependence of the internal stress and the ratio of the internal stress to the applied stress, and the creep rupture life may be represented as.

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