• 제목/요약/키워드: 합금

검색결과 8,212건 처리시간 0.042초

Plasma Arc Remelting에서 활성 금속 Scrap 재활용에 미치는 공정인자의 연구 (A Study of Process factors on the Recycling of Reactive Metal Scraps in Plasma Arc Remelting)

  • 정재영;손호상
    • 자원리싸이클링
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    • 제26권6호
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    • pp.3-9
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    • 2017
  • 본 연구에서는 anode로 Kroll 공정 처리된 Ti 스폰지를 사용하여 아크 전류, 아크 전압, 플라즈마 가스 종류에 따른 플라즈마 아크 재용해 거동을 조사하였다. 진공펌프의 토출 압력 범위($200{\sim}300kgf/cm^2$)에서는 토출 압력 증가에 따라 주어진 아크 길이에서 아크 전압이 크게 달라지지 않았다. 이것은 작업하는 동안 진공챔버내 압력이 거의 변화하지 않고, 주어진 분위기 압력을 잘 유지함을 의미한다. 여러가지 아크 전류 조건(700~900A)에서, 아크 전류 증가에 따라 아크 전압이 약간 증가하였고, anode 재료변화에 대한 효과도 이전 연구결과와 비교하였다. 분위기 가스가 Ar에서 He으로 변경되는 경우에는 정상상태의 출력이 2배 정도 향상되는 효과가 관찰되었다. 플라즈마 아크 장치의 출력 증가는 Ti 스폰지의 재용해 속도 증가와 함께 잉곳 표면도 양호해졌다. New 스크랩인 타이타늄과 old 스크랩인 지르코늄 합금을 플라즈마 아크 재용해한 결과, 매우 양호한 표면을 갖는 잉곳을 제조할 수 있었다.

고에너지효율 연자성 복합 분말 소재의 연구개발 동향 (Research Trend of Soft Magnetic Composite Materials with High Energy Efficiency)

  • 김휘준
    • 한국자기학회지
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    • 제21권2호
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    • pp.77-82
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    • 2011
  • 우리 삶의 질을 좌우하는 전자기 기기의 고기능화, 자동화, 소형화 추이에 따라 사용량이 급격히 증가하고 있는 연자성 소재로서 가장 널리 사용되고 있는 전기강판과 에너지 고효율화라는 시대의 요구에 따라 새롭게 부상되고 있는 연자성 복합 분말 소재에 대해 각 연자성 소재 분야에서 철손 제어 인자 및 이들 인자들의 제어 방안에 대해 문헌을 고찰했다. 전기강판에서는 히스테리시스 손실을 낮추기 위해 정련공정을 통해 자구이동을 방해하는 결함을 제거하고 결정립의 크기를 최적화하고 있으며, 와전류 손실의 감소를 위해 합금첨가원소를 통해 비저항을 높이고 판재의 두께를 박판화하고 있다. 이와 동시에 코팅을 통해 자구의 이동이 용이하도록 응력의 방향 및 크기를 제어하며, 압연기술과 열처리 기술을 통해 집합조직을 최적화하여 고투자율 및 저철손을 동시에 충족시켜 나가고 있다. 연자성 복합 분말 소재의 경우, 분말 표면의 복합화를 통해 철계 조성, 코팅, 윤활재 및 바인더, 성형 및 열처리 조건 등에 복합적으로 의존하는 연자성 코어의 최종 자기특성을 제어하고 있다. 온간 및 다단 성형과 같은 새로운 성형공정, 2단 소둔/자성 열처리와 같은 소둔 조건, 나노결정질, 비정질 및 벌크 비정질 등과 같은 새로운 조성, 적절한 코팅층의 변수들을 최적화할 경우, 연자성 복합 소재의 자성특성은 향상될 것으로 기대된다.

스핀-궤도 각운동량 상호작용의 구조 최적화에 대한 효과: 비스무스 텔루라이드의 제일원리 계산의 경우 (Spin-orbit Coupling Effect on the Structural Optimization: Bismuth Telluride in First-principles)

  • ;김미영
    • 한국자기학회지
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    • 제23권1호
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    • pp.1-6
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    • 2013
  • 스핀 궤도 각운동량의 상호작용은 저차원계 자성물질에서 나타나는 여러 가지 특이한 현상들의 물리적 원인을 제공하는 것으로 알려져 있다. 최근 들어 자성 도핑을 이용한 열전 물질의 합금에 대한 관심이 높아지면서, 열전 및 위상 절연체(Topological Insulator) 등의 물리적 성질 결정에 중요한 역할을 하는 페르미 에너지 준위 부근에서의 전자구조에 대한 스핀 궤도 각운동량의 효과 연구가 관심을 끌고 있다. 본 연구에서는 가장 일반적인 열전 호스트 물질인 비스무스 텔루라이드의 격자 상수 및 부피 팽창률에 대한 스핀 궤도 각운동량 상호작용의 효과를 연구하기 위하여 모든 전자(all-electron) FLAPW(full-potential linearized augmented plane wave) 방법을 이용하여 전자구조 계산을 수행하였다. 국소밀도 근사법 및 일반 기울기 보정법의 서로 다른 교환상호작용 퍼텐셜을 채용하고, 수평격자 및 수직격자를 분리하여 변화시키는 구조최적화 계산을 통하여, 스핀-궤도 각운동량 상호작용의 효과가 격자상수 평형 값을 약하게 증가시키는 반면, 부피탄성률을 크게 감소시키는 영향을 주며, 그 효과는 구조적 이방성이 뚜렷한 비스무스 텔루라이드의 특성에 의하여 격자방향에 대한 의존성을 보인다는 것을 확인했다.

비귀금속 합금에 적용한 Au Based Bonding Agent가 금속-도재 결합에 미치는 영향 (The Effect of a Au Based Bonding Agent Coating on Non-Precious Metals-Ceramic Bond Strength)

  • 이정환;안재석
    • 치위생과학회지
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    • 제9권4호
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    • pp.405-412
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    • 2009
  • 본 연구는 도재소부용 비귀금속에 Au 코팅 층을 형성하고, Au 코팅 층이 금속-도재의 결합력에 미치는 영향을 알아보고자 2출 굴곡 시험 후에 SEM/EDS 방법으로 조사하여 비교하였다. 1. Ni-Cr ally 군과 Co-Cr alloy 군, 그리고 Ti 군의 절단면 시편의 전자현미경 사진에서 Au 코팅 층은 산화층의 확산을 제어하는 것으로 관찰되었다. 2. 2축 굴곡 시험 후에 EDS 분석 결과 Ni-Cr alloy 군과 Co-Cr alloy 군에서 Si 함량은 Au 코팅 층을 형성한 시편에서 약간 감소하였고, 결합실패의 형태는 cohesive failure와 adhesive failure가 혼재된 양상으로 관찰되었다. 3. Ni-Cr alloy 군과 Co-Cr alloy 군에서 Au 코팅 층은 도재-금속 결합력에 미치는 영향은 미미하였다. 4. Ti 군의 결합실패 형태는 Ni-Cr alloy 군과 Co-Cr alloy 군에 비해서 adhesive failure 양상이 두드러지게 관찰되었고, Au 코팅 층은 도재-금속 결합력에 영향을 미치지 않았다. 이상의 결과 비귀금속에 적용한 Au 코팅은 산화층의 확산을 제어 하는 것으로 관찰 되었으나, 금속-도재 간의 결합력 증징에 미치는 효과는 미미하였다. Au 코팅을 이용하여 금속-도재 간의 결합력 증진을 위해서는 많은 연구가 지속되어야 할 것으로 사료된다.

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Cu-7Al-2.5Si 합금의 기계적 및 내식특성에 미치는 열처리 효과 (Effect of the Heat Treatment on the Mechanical Property and Corrosion Resistance of CU - 7Al - 2.5Si Alloy)

  • 이성열;원종필;박동현;문경만;이명훈;정진아;백태실
    • Corrosion Science and Technology
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    • 제13권1호
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    • pp.28-35
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    • 2014
  • Recently, the fuel oil of diesel engines of marine ships has been increasingly changed to heavy oil of low quality as the oil price is getting higher and higher. Therefore, the spiral gear attached at the motor of the oil purifier which plays an important role to purify the heavy oil is also easy to expose at severe environmental condition due to the purification of the heavy oil in higher temperature. Thus, the material of the spiral gear requires a better mechanical strength, wear and corrosion resistance. In this study, the heat treatment(tempering) with various holding time at temperature of $500^{\circ}C$ was carried out to the alloy of Cu-7Al-2.5Si as centrifugal casting, and the properties of both hardness and corrosion resistance with and without heat treatment were investigated with observation of the microstructure and with electrochemical methods, such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and a.c. impedance. in natural seawater solution. The ${\alpha}$, ${\beta}^{\prime}$ and ${\gamma}_2$ phases were observed in the material in spite of no heat treatment due to quenching effect of a spin mold. However, their phases, that is, ${\beta}^{\prime}$ and ${\gamma}_2$ phases decreased gradually with increasing the holding time at a constant temperature of $500^{\circ}C$. The hardness more or less decreased with heat treatment, however its corrosion resistance was improved with the heat treatment. Furthermore, the longer holding time, the better corrosion resistance. In addition, when the holding time was 48hrs, its corrosion current density showed the lowest value. The pattern of corroded surface was nearly similar to that of the pitting corrosion, and this morphology was greatly observed in the case of no heat treatment. It is considered that ${\gamma}_2$ phase at the grain boundary was corroded preferentially as an anode. However, the pattern of general corrosion exhibited increasingly due to decreasing the ${\gamma}_2$ phase with heat treatment. Consequently, it is suggested that the corrosion resistance of Cu-7Al-2.5Si alloy can be improved with the heat treatment as a holding time for 48 hrs at $500^{\circ}C$.

Ti-6Al-4V 합금의 알칼리 및 열처리가 인산칼슘 침착에 미치는 영향 (Effect of Alkali and Heat Treatments of Ti-6Al-4V Alloy on the Precipitation of Calcium Phosphate)

  • 박재한;임기정;김상목;김병옥;한경윤
    • Journal of Periodontal and Implant Science
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    • 제30권1호
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    • pp.187-203
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    • 2000
  • The precipitation of calcium phosphate on implant surface has been known to accelerate osseointegration and to enhance osseous adaptation. The present study was performed to examine whether the precipitation of calcium phosphate on Ti-6Al-4V alloy could be affected by the immersion in NaOH solution and heat treatment. Ti-6Al-4V alloy plates of $15{\times}3.5{\times}1mm$ in dimension were polished sequentially from #240 to #2,000 emery paper and one surface of each specimen was additionally polished with $0.1{\mu}m$ alumina paste. Polished specimens were soaked in various concentrations of NaOH solution(0.1, 1.0, 3.0, 5.0, 7.0, 10.0 M) at $60^{\circ}C$ for 24 hours for alkali treatment, and 5.0 M NaOH treated specimens were heated for 1 hour at each temperature of 400, 500, 600, 700, $800^{\circ}C$. After the alkali and heat treatments, specimens were soaked in the Hank's solution with pH 7.4 at $36.5^{\circ}C$ for 30days.The surface ingredient change of Ti-6Al-4V alloy was evaluated by thin-film X-ray diffractometer(TF-XRD) and the surface microstructure was observed by scanning electron microscope(SEM), and the elements of surface were analyzed by X-ray photoelectron spectroscopy(XPS). The results were obtained as follows ; 1. The precipitation of calcium phosphate on Ti-6Al-4V alloy was accelerated by the immersion in NaOH solution and heat treatment. 2. In Alkali treatment for the precipitation of calcium phosphate on Ti-6Al-4V alloy, the optimal concentration of NaOH solution was 5.0 M. 3. In heat treatment after alkali treatment in 5.0 M NaOH solution, the crystal formation on alloy surface was enhanced by increasing temperature. In heat treated alloys at $600^{\circ}C$, latticed structure and prominences of calcium phosphate layer were most dense. On heat treated alloy surface at the higher temperature(${\geq}700^{\circ}C$), main crystal form was titanium oxide rather than apatite. The above results suggested that the precipitation of calcium phosphate on the surface of Ti-6Al-4V alloy could be induced by alkali treatment in 5.0 M-NaOH solution and by heat treatment at $600^{\circ}C$.

이온빔 보조 증착법에 의한 TiN 박막도포가 니켈-크롬-베릴륨 합금의 표면 성상에 미치는 영향에 관한 연구 (A STUDY OF ION BEAM ASSISTED DEPOSITION(IBAD) OF TiN ON Ni-Cr Be ALLOY FOR SURFACE CHARACTERISTIC)

  • 최수영;이선형;장익태;양재호;정헌영
    • 대한치과보철학회지
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    • 제37권2호
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    • pp.212-234
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    • 1999
  • Dental restorative materials must have the physical properties to withstand wear and corrosion. Base metal alloys possess better mechanical properties and lower price than the gold alloys. For these reasons such alloys have largely replaced the precious metal alloys. One aspect to con-sider is the release of metal substances to oral environment. The release of elements from dental alloys is a continuing concern because the elements may have the potentially harmful biological effects on local tissues. The purpose of this study was to minimize metal release on the nonprecious metal surfaces by ion beam assisted deposition(IBAD) of titanium nitride (TiN) Ni-Cr-Be alloys with and without TiN coatings were secured in an wear test machine opposing ruby ball to determine their relative resistance to wear with loom, 200m, 300m and 400m sliding distance. And the corrosion behavior of the Ni-Cr-Be alloys with and without TiN coatings and 3 dental noble alloys have been studied. Potentiodynamic curves were used to analyse the corrosion characteristics of the alloys. The measurement of the released Ni and Cr ions was conducted by analysis of the electrolyte solution with atomic absorption spectroscopy. The results were as follows : 1. The critical sliding distance that wore down TiN coatings of $2.5{\mu}m$ thickness in this study condition was 300m. 2. Ion beam assisted deposition of TiN showed a good surface modification with respect to the properties of wear and corrosion resistance. 3. X-ray diffraction showed that the strongest peak of TiN is TiN(111) in the coatings. 4. The release of Ni and Cr ions from alloys measured by means of atomic absorption spectroscopy was reduced by ion beam assisted deposition of TiN.

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니켈-크롬 합금 보철물 주위 치은 열구내에서 발견된 니켈 내성 균주에 관한 분자생물학적 연구 (A STUDY OF NI-RESISTANT BACTERIA ISOLATED FROM GINGIVAL CREVICULAR FLUID ON THE PATIENTS WEARING NI-CR ALLOY PROSTHESIS (IN TERMS OF MOLECULAR BIOLOGICAL ASPECTS))

  • 채영아;우이형;이성복
    • 대한치과보철학회지
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    • 제41권2호
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    • pp.207-222
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    • 2003
  • As a material of metal-ceramic prosthesis, nickel as a form of Ni-Cr alloy has been used for many dental prostheses in many cases. However, several problems in use of the alloy have been revealed (ex ; tissue stimulation, skin allergy, hypersensitivity cytotoxicity and carcinogenecity). Little is known about nickel with respect to the relationship between Ni-prosthesis and gaining of Niresistance in oral microorganisms. The present study was undertaken to check whether use of Ni-prosthesis leads to occurrence of Ni-resistant microorganisms. So this study may suggest the possible relationships between the oral microorganisms and nickel-resistance in oral environment. Bacteria were isolated from the gingival crevicular fluid on the patients wearing Ni-Cr prosthesis. The isolated bacteria were tested fir their Ni-resistance in nickel containing media at different concentration from 3mM to 110mM. E. coli HB101 was used as control. The Ni-resistant bacteria were isolated and biochemically identified. The Ni-resistant bacteria were tested several biochemical, molecular-biological tests. Performed tests were : measuring the growth curve, antibiotic test, growth ability test in liquid media, isolation of the chromosome and plasmid, digestion of DNA by restriction enzyme, electrophoresis of chromosome and plasmid DNA, identification of Ni-resistant genes by the DNA hybridization. The results were as follows 1) The bacteria isolated from gingival crevicular fluid on the patients wearing Ni-Cr alloy prosthesis showed nickel-resistance. 2) The isolated microorganisms grew at nickel containing media of high concentrations (60mM-110mM). 3) Based on the biochemical tests, the isolated microorganisms were identified as Enterococcus faecalis(13 cases), Klebsiella pneumoniae(1 case) and Enterobacter gergoviae(1 case). 4) Enterococcus faecalis expressed not only nickel resistance but also the multi-drug resistance to several antibiotics ; chloramphenicol, kanamicin, streptomycin, lincomycin, clindamycin, However, all strain showed the sensitivity against the tetracycline. 5) DNA hybridization result suggests that there is no homology between the previously known gene of nickel resistance in Klebsiella pneumoniae and chromosomal DNA of Enterococcus faecalis.

강화형 복합레진과 수종의 치과용 합금간의 전단결합강도에 관한 연구 (A Study on the Shear Bond Strength of the Reinforced Composite Resin to Dental Alloys)

  • 김정희;조인호
    • 구강회복응용과학지
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    • 제16권2호
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    • pp.113-122
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    • 2000
  • The reinforced composte resin as the esthetic operative material continuously has been studied because the porcelain fused metal prosthesis is widely used for its excellent esthetics, rigidity and marginal integrity, but it has low fracture resistance against the tensile strength and stress, attrition of the opposite teeth. The reinforced composite resin is well adapt with the dental alloy but it is low the shear bond strength with the dental alloy vs the porcelain fused metal prosthesis, and then has been studied continuously. The purpose of the study was to examine how metal was the higher shear bond strength among the dental alloy was used to the reinforced composite resin and to find the effect that the particle size of sandblasting influenced the shear bond strength. We built up the reinforced composite resin with 4 mm in diameter, 3 mm in height on circular alloy with 5 mm in diameter, 2 mm in height. Type II gold, type IV gold, and Ag-Pd alloy was used as alloys and $50{\mu}m$, $110{\mu}m$, $250{\mu}m$ of the particle size was sandblasted at each alloy in bonding between alloy and resin. We made 90 secimens of 10 per each group and we measured the shear bond strength using the Instron($M100EC^{(R)}$, Mecmesin Co., England). The obtained results were as follows : 1. In comparison among each alloys, Ag-Pd alloy had the highest shear bond strength and the shear bond strength was decreased significantly in the sequence of the type II gold and type IV gold(P<0.001). 2. In comparison according to the size of sandblasting particle, (1) In Ag-Pd alloy, shear bond strength was decreased in the sequence of $110{\mu}m$, $250{\mu}m$, $50{\mu}m$ and there were significant difference in all the group. (P<0.05) (2) In type II gold, it was decreased in the sequence of $250{\mu}m$, $50{\mu}m$, $110{\mu}m$ and there were significant difference. (P<0.05) (3) In type IV gold, it was decreased in the sequence of $110{\mu}m$, $50{\mu}m$, $250{\mu}m$. There were significant difference between the group of $110{\mu}m$ and $50{\mu}m$, the group of $110{\mu}m$ and 250, but there were no significant difference in the group of $50{\mu}m$ and $250{\mu}m$. 3. The highest shear bond strength according to the size of sandblasting particle was $110{\mu}m$ in Ag-Pd alloy and type IV gold, $250{\mu}m$ in type II gold.

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유한요소법을 이용한 전부주조관의 교합점 위치와 하중방향이 시멘트층 내 응력에 미치는 영향 (Characterization of the Stresses in the Luting Cement Layer Affected by Location of the Occlusal Points and Loading Direction on a Full Veneer Crown)

  • 이정훈;이규복;이청희;조광헌
    • 구강회복응용과학지
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    • 제24권4호
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    • pp.317-324
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    • 2008
  • 이 논문의 목적은 전부주조관에서 교합점의 위치와 교합력의 방향이 합착용 시멘트층 내의 응력에 미치는 영향에 대해서 알아보는 것이다. 하악 제 1대구치상에서 서로 다른 9 개의 교합점과 3가지 교합력 방향을 가진 27가지 조합의 유한요소 모델을 상정하였다. 금관의 소재는 제 3형 금합금이고, 변연의 형태는 chamfer이다. 합착용 시멘트로는 전 층에서 균일하게 $70{\mu}m$의 두께를 가지는 글라스 아이오노머 시멘트가 사용되었다. 금관에는 100N의 하중을 적용하였다. 협측과 설측 변연의 근접도에 따라서 시멘트층 내 응력은 다른 양상을 나타내었다. 협측은 변연으로부터 약 0.5 mm, 설측은 변연으로부터 약 1 mm 내측에서 최대 응력 값을 가졌다. 하중 방향이 치축에 대해 경사가 클수록, 하중점이 교두첨에 근접해 있을수록 더 큰 응력이 발생하였다.