• Title/Summary/Keyword: 합금

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A Study on Galvanic Corrosion properties between differential Al Alloys (이종 알루미늄 합금 간 갈바닉 부식 특성에 관한 연구)

  • Kim, Sun-Ho;Lee, Seul-Gi;Park, Jun-Mu;Park, Jae-Hyeok;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.96-96
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    • 2018
  • 금속재료 중 알루미늄(Al)은 일반적으로 많이 사용되는 철강재에 비해 그 비중이 약 $1/3(2.7g/cm^3)$인 경량이고 열전도율이 약 3배($196kcal/^{\circ}C$, $20^{\circ}C$)로 높은 특성 등을 갖고 있다. 또한 대량생산에 의한 경제성을 가지기 때문에 건축 구조재, 전기 및 가전 등 다양한 산업 분야에서 널리 사용되고 있다. 특히, 위와 같은 특성으로 인해 열교환기의 종류에서 응축기(Condenser) 및 증발기(Evaporator)는 알루미늄(Al)을 널리 사용하고 있다. 하지만 단일 응축기 부품에도 이종 알루미늄 소재가 사용됨에 따라 갈바닉 부식이 발생할 수 있다는 단점이 있다. 따라서 본 연구에서는 현재 상용되고 있는 열교환기 중 응축기에서의 이종 알루미늄 재료로 인해 나타나는 갈바닉 부식 특성을 관찰-분석-연구 하였다. 본 연구에 사용된 알루미늄 재료는 현재 응축기 재료 중에서 각각 Tube와 Fin으로 널리 상용되고 있는 Al 1100과 Al 3003을 사용하였다. 표면 모폴로지는 SEM을 통해 관찰하였고 EDS를 통해 조성원소를 분석하였다. 또한 내식성 평가를 위해 5% NaCl 환경에서의 SST(Salt spray test, 염수분무시험) 시험과 3% NaCl 용액 내 자연침지 시험 및 탈기된 3% NaCl 용액 내 전기화학적 동전위 양극 분극 시험을 진행하였으며 더불어 갈바닉 부식 시험에 따른 혼합 전위 측정 및 외관 관찰을 하였다. 각 재료는 실험에 대해 동일한 표면적을 노출시켜 시험하였다. 5% NaCl 환경에서의 염수분무 시험 결과 Fin(Al 3003)의 경우에는 Tube(Al 1100) 보다 빠른 부식거동을 보이며 국부적인 공식부식(Pitting corrosion)이 촉진되었다. Tube(Al 1100)의 경우에는 치밀한 Al2O3 형성과 부식에 따른 Al(OH)3를 생성함에 따라 Fin(Al 3003)에 비해 느린 부식거동을 보였다. 3% NaCl 용액 내 자연 침지 및 전위 측정 결과 초기 전위는 Fin(Al 3003, 약 -0.85V/SCE)이 Tube(Al 1100, 약 -1.05V/SCE)에 비해 더 높은 값을 가지며 약 72시간 이후 Tube(Al 1100) 시편이 더 안정적인 전위 값을 나타냈다. 이는 안정적인 Al(OH)3 피막 형성에 기인한 것으로 사료된다. 탈기된 3% NaCl 용액 내 전기화학적 동전위 양극 분극 시험 결과 Fin(Al 3003) 시편에서 더 귀한 부식 전위 값을 나타냈지만 부식 전류는 더 낮은 값을 나타냈다. 상기 시험 결과를 바탕으로 Fin-Tube 간 장기간 접촉 시에는 갈바닉 부식이 발생할 수 있을 것으로 사료된다. 갈바닉 부식 시험 결과 초기 혼합 전위는 약 -1.05 V/SCE를 나타냈으며 약 288시간 경과 후 약 -0.85 V/SCE 값을 나타냈다. 이는 자연 전위 측정 및 동전위 양극 분극 시험에서의 부식 전위 값에서 알 수 있듯이 더 비한 전위인 Tube(Al 1100) 시편이 Fin(Al 3003) 시편에 대해 희생양극적(Sacrificial anode)인 역할을 한 것을 확인할 수 있었다. 또한 갈바닉 부식 전위 측정 간 외관 관찰에서도 Tube(Al 1100) 시편은 빠르게 흑변 하는 것을 확인할 수 있었으며 Fin(Al 3003) 시편은 침지 300시간 이후에도 초기와 유사한 표면 상태 및 광택을 유지하였다. 이상의 SST 시험, 자연 침지 시험, 전기화학적 양극 분극 시험 및 갈바닉 부식 시험 결과를 바탕으로 단일 부품 내 이종 알루미늄 소재 간 접촉 및 그에 따른 갈바닉 부식 발생을 확인할 수 있었다. 따라서 동종 성분이라고 할지라도 단일 부품 제작 시에는 그 사용 환경에 따라 이종 금속 재료의 사용에 대한 재고가 필요할 것으로 사료된다.

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Deterioration Diagnosis and Conservation Treatment of the Three-storied Stone Pagoda in the Cheongryongsa Temple, Anseong, Korea (안성 청룡사삼층석탑의 풍화훼손도 진단과 보존처리)

  • Lee, Sun-Myung;Lee, Myeong-Seong;Jo, Young-Hoon;Lee, Chan-Hee;Jeon, Seong-Won;Kim, Ju-Ok;Kim, Sun-Duk
    • Economic and Environmental Geology
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    • v.40 no.5
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    • pp.661-673
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    • 2007
  • Rock materials of the three-storied stone pagoda in the Cheongryongsa temple in Korea are mainly composed of gneissose two-mica granite and fine-grained granite. This stone pagoda shows structural instability due to cracks and breaking-out of the stones. The surface properties of the stone is highly degraded by various inorganic pollutants and epilithic biospecies. Therefore, this study carried out comprehensive deterioration diagnosis by non-destructive methods, and some conservation treatments base on the diagnosis were carried out to reduce weathering progress. As the treatments, the biospecies and lichen that covering on the stone surfaces were removed by dry and wet cleaning, and degraded concrete applied to the pagoda for restoration in the past was removed and repaired with epoxy resin. Oxidized iron plates inserted between the rock properties were also substituted titanium stainless steels. After all processes are completed, we sprayed consolidant on the rock surface. Finally, the ground of the stone pagoda was rearranged using small rock aggregates, and the fence was established for control of artificial deterioration by visitors and environmental maintenance.

Formation Behavior and Properties of PEO Films on AZ91 Mg Alloy in 0.1 M NaOH + 0.05 M NaF Solution Containing Various Na2SiO3 Concentrations (AZ91 마그네슘 합금의 플라즈마 전해산화 피막 형성 및 물성에 미치는 0.1 M NaOH + 0.05 M NaF 용액 중 Na2SiO3 농도의 영향)

  • Kwon, Duyoung;Song, Pung-Keun;Moon, Sungmo
    • Journal of the Korean institute of surface engineering
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    • v.53 no.2
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    • pp.59-66
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    • 2020
  • Effects of Na2SiO3 concentration added into 0.1 M NaOH + 0.05 M NaF solution on the formation behavior and properties of PEO films on AZ91 Mg alloy were investigated under 1200 Hz of alternating current (AC) by voltage-time curves, in-situ observation of arc generation behavior and measurements of film thickness, surface roughness and micro vickers hardness. In the absence of Na2SiO3 in the 0.1 M NaOH + 0.05 M NaF solution, about 4 ㎛ thick PEO film was formed within 1 min and then PEO film did not grow but white spots were formed by local burning. Addition of Na2SiO3 up to 0.2 M caused more increased formation voltage and growth of PEO film with uniform generation of arcs. Addition of Na2SiO3 from 0.2 M to 0.4 M showed nearly the same voltage-time behavior and uniform arc generation. Addition of Na2SiO3 more than 0.5 M resulted in a decrease of formation voltage and non-uniform arc generation due to local burning. PEO film growth rate increased with increasing added Na2SiO3 concentration but maximum PEO film thickness was limited by local burning if added Na2SiO3 concentration is higher than 0.5 M. Surface roughness of PEO film increased with increasing added Na2SiO3 concentration and appeared to be proportional to the PEO film thickness. PEO film hardness increased with increasing added Na2SiO3 concentration and reached a steady-state value of about 930 HV at more than 0.5 M of added Na2SiO3 concentration.

Electrochemical Properties of Zr0.8Ti0.2Mn0.4V0.6Ni1-xFex Alloy Electrodes (Zr0.8Ti0.2Mn0.4V0.6Ni1-xFex 합금 전극의 전기화학적 특성)

  • Song, MyoungYoup;Kwon, IkHyun;Lee, DongSub
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.3
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    • pp.181-189
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    • 2002
  • A series of multicomponent $Zr_{0.8}Ti_{0.2}Mn_{0.4}V_{0.6}Ni_{1-x}Fe_{x}$ (x=0.00, 0.08, 0.15, 0.22, and 0.30) alloys are prepared and their oystal structure and P-C-T curves are examined. The electrochemical properties of these allqys such as activation conditions, discharge capacity, cycling performance are also investigated. $Zr_{0.8}Ti_{0.2}Mn_{0.4}V_{0.6}Ni_{1-x}Fe_{x}$ (x=0.00, 0.08, 0.15, 0.22 and 0.30) have the C14 Laves phase hexagonal structure. The electrode was activated by the hot-charging treatment. The best activation conditions were the current density 120 mA/g and the hot-charging time 12h at $80^{\circ}C$ in the case of the alloy with x=0.00. The discharge capacity increased rapidly until the fourth cycle and then decreased. The discharge capacity increased again from the 13th cycle, arriving at 234 mAh/g at the 50th cycle. The discharge capacily just after activation decreases with the increase in the amount of the substituted Fe but the cycling performance is improved. The discharge capacity after activation of the alloy with x=0.00 is 157 mAh/g at the current density 120 mA/g. $Zr_{0.8}Ti_{0.2}Mn_{0.4}V_{0.6}Ni_{0.85}Fe_{0.15}$ is a good composition with a medium quantity of discharge capacities and a good cycling performance. The ICP analysis of the electrolyte for these electrodes after 50 charge-discharge cycles shows that the concentrations of V and Zr are relatively high. Another series of multicomponent $Zr_{0.8}Ti_{0.2}Mn_{0.4}V_{0.6}Ni_{0.85}M_{0.15}$ (M = Fe, Co, Cu, Mo and Al) alloys are prepared. They also have the C14 Laves phase hexagonal structure. The alloys with M = Co and Fe have relatively larger hydrogen storage capacities. The discharge capacities just after activation are relatively large in the case of the alloys with M = Al and Cu. They are 212 and 170 mAh/g, respectivety, at the current density 120mA/g. The $Zr_{0.8}Ti_{0.2}Mn_{0.4}V_{0.6}Ni_{0.85}Co_{0.15}$ alloy is the best one with a relatively large discharge capacity and a good cycling performance.

Finite element analysis on the connection types of abutment and fixture (수종의 내부연결형 임플란트에서 연결부의 형태에 따른 응력분포의 유한요소 분석)

  • Jung, Byeong-Hyeon;Lee, Gyeong-Je;Kang, Dong-Wan
    • The Journal of Korean Academy of Prosthodontics
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    • v.50 no.2
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    • pp.119-127
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    • 2012
  • Purpose: This study was performed to compare the stress distribution pattern of abutment-fixture connection area using 3-dimensional finite element model analysis when 5 different implant systems which have internal connection. Materials and methods: For the analysis, a finite element model of implant was designed to locate at first molar area. Stress distribution was observed when vertical load of 200 N was applied at several points on the occlusal surfaces of the implants, including center, points 1.5 mm, 3.0 mm away from center and oblique load of 200 N was applied $30^{\circ}$ inclined to the implant axis. The finite element model was analyzed by using of 3G. Author (PlassoTech, California, USA). Results: The DAS tech implant (internal step with no taper) showed more favorable stress distribution than other internally connected implants. AS compare to the situations when the loading was applied within the boundary of implants and an oblique loading was applied, it showed higher equivalent stress and equivalent elastic strain when the loading was applied beyond the boundary of implants. Regardless of loading condition, the abutments showed higher equivalent stress and equivalent elastic strain than the fixtures. Conclusion: When the occlusal contact is afforded, the distribution of stress varies depending on the design of connection area and the location of loading. More favorable stress distribution is expected when the contact load was applied within the diameter of fixtures and the DAS tech implant (internal step with no tapering) has more benefits than the other design of internally connected implants.

MECHANICAL PROPERTIES OF TIN COATED FILM WITH VARIOUS COATING THICKNESS ON TITANIUM ALLOY (타이타늄 합금에 다양한 두께로 코팅된 TiN 피막의 기계적 성질)

  • Lee, Jae-Yun;Oh, Dong-Joon;Kim, Hee-Jung;Chung, Chae-Heon
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.5
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    • pp.675-686
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    • 2007
  • Statement of problem: Titanium nitride(TiN) coatings are the most general and popular coating method and used to improve the properties of metallic surface for industrial purposes. When TiN coating applied to the abutment screw, frictional resistance would be reduced, as a results, the greater preload and prevention of the screw loosening could be expected. Purpose: The purpose of this study was to investigate mechanical properties of TiN coated film of various coating thickness on the titanium alloy surface and to evaluate proper coating thickness. Material and method: 95 Titanium alloy (Ti-6Al-4V) discs of 15 mm in diameter and 3 mm in thickness were prepared for TiN coating and divided into 7 groups in this study. Acceding to coating deposition time (CDT) with TiN by using Arc ion plating, were divided into 7 groups : Group A (CDT 30min), Group B (CDT 60min), Group C (CDT 90min), Group D (CDT 120min), Group E (CDT 150min), Group F(CDT 180min) and Group G (no CDT) as a control group. TiN coating surface was observed with Atomic Force Microscope(AFM), field emission scanning electron microscopy(FE-SEM) and examined with scratch tester, wear tester. Result: 1. Coating thickness fir each coated group was increased in proportion to coating deposition time. 2. Surface of all coated groups except Group A was homogeneous and smooth. However, surface of none coated Group G had scratch. 3. Adhesion strength for each coated group was increased in proportion to coating deposition time. 4. Wear resistance for each coated group was increased in proportion to coating deposition time. 5. Surface roughness in Group A, B, C was increased in proportion to coating deposition time. But, surface roughness in Group D, E, F was showed decreased tendency in proportion to coating deposition time. Conclusion: According to coating deposition time, mechanical properties of TiN coated film were changed. It was considered that 120 minutes coating deposition time ($1.32{\mu}m$ in coating thickness) is necessary.

The Effect of Recasting on the Corrosion behavior of Ni-Cr alloy for Porcelain Fused to Metal Crown (도재용착주조관용 Ni-Cr 합금의 반복주조가 부식거동에 미치는 영향)

  • Bae, Soo-Hyun;Kim, Bu-Sob;Chung, In-Sung
    • Journal of Technologic Dentistry
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    • v.28 no.2
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    • pp.355-366
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    • 2006
  • The purpose of this study was to determine if repeated casting has a detrimental effect on the corrosion behavior of nickel-chrome casting alloys. The X-ray diffraction analysis, vickers hardness test, SEM, EDX and corrosion test were performed to determine the effects of recasting on chemical composition, microstructure, physical property, castability and corrosion behavior of nickel-chrome casting alloys. The X-ray diffraction analysis results for the cast and recast specimens of the VeraBond and the Rexillium V showed that major crystal phase contained nickel-chrome compounds, Nickel carbide and Chrome carbide. Microstructure analysis results for the cast and recast specimens of the VeraBond and the Rexillium V showed recasting has no effect on microstructure. EDX analysis results indicated the percentage of the main component nickel(Ni) in the specimens of the VeraBond showed a tendency to increase with recasting, but those of other components Carbon(C) showed a tendency to decrease with recasting, Chrome(Cr), Silicon(Si), Aluminium(Al) and molybdenum(Mo) showed no changes in the percentage. The percentage of the main component nickel(Ni) in the specimens of the Rexillium V showed a tendency to increase with recasting, but those of other components silicon(Si), carbon(C) and molybdenum(Mo) showed a tendency to decrease with recasting, chrome(Cr) and aluminium(Al) showed no changes in the percentage. The vickers hardness results for the cast and recast specimens of the VeraBond and the Rexillium V showed a tendency to decrease with recasting, but the differences for the first to fifth cast were not statistically significant. The castability results for the cast and recast specimens of the VeraBond and the Rexillium V showed a tendency to decrease with recasting, but the differences for the first to fifth cast were not statistically significant. The cast and recast specimens of the VeraBond and the Rexillium V showed no differences in the corrosion resistance. The results indicate that the VeraBond and the Rexillium V can be safely recast.

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$M\"{o}ssbauer$ studies of $NdFe_{10.7}TiM{0.3}(M\;=\;B,\;Ti)$ ($NdFe_{10.7}TiM{0.3}(M\;=\;B,\;Ti)$$M\"{o}ssbauer$ 연구)

  • 김철성;이용종;김윤배;김창석
    • Journal of the Korean Magnetics Society
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    • v.5 no.1
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    • pp.64-70
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    • 1995
  • The authors have studied crystallographic and magrletic properties of $NdFe_{10.7}TiM_{0.3}(M=B,\;Ti)$ by X-ray diffraction, VSM magnetometer, and Mossbauer spectrometer. The Alloys were prepared by arc-melting under argon atmosphere. The $NdFe_{10.7}TiM_{0.3}$ has pure single phase, whereas the $NdFe_{10.7}Ti_{1.3}$ contains some $\alpha-Fe$, from powder X-ray diffractometry. The $NdFe_{10.7}TiM_{0.3}$ has the $ThMn_{12}$-type tetragonal structure with $a_{0}=8.587\;{\AA}\;and\;c_{0}=4.788\;{\AA}$. The Curie temperature ($T_c$) is $570{\pm}3\;K$ from $M\"{o}ssbauer$ spectroscopy performed at various temperatures ranging from 13 to 770 K. Each spectrum of below $T_c$ was fitted with five subspectra of Fe sites in the structure ($8i_{1},\;8i_{2},\;8j_{1},\;8j_{2}\;and\;8f$). The area fraction of the subspectra at room temperature are 16.4, 8.2, 14.8, 21.3 and 39.3 %, respectively. Magenetic hyperfine fields for the Fe sites decrease in the order, $H_{hf}(8i)>H_{hf}(8j)>H_{hf}(8f)$.

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Crystallographic and Magnetic Properties of $NdFe_{10.7}Ti_{1.3}$ ($NdFe_{10.7}Ti_{1.3}$의 결정학적 및 자기적 성질 연구)

  • 이승화;이용종;안성용;김철성;김윤배;김창석
    • Journal of the Korean Magnetics Society
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    • v.6 no.6
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    • pp.361-366
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    • 1996
  • $NdFe_{10.7}Ti_{1.3}$ has been studied with X-ray diffraction, Mossbauer spectroscopy and vibrating sample magnet-ometer(VSM). The alloys were prepared by arc-melting under an argon atmosphere. The $NdFe_{10.7}Ti_{1.3}$ contains some $\alpha-Fe$, from X-ray and Mossbauer measurements. The $NdFe_{10.7}Ti_{1.3}$ has the $ThMn_{12}$-type tetragonal struc-ture with $a_{0}=8.607{\AA}\;and\;c_{0}=4.790{\AA}$. The Curie temperature ($T_c$) of the $NdFe_{10.7}Ti_{1.3}$ is 590 K from $M\"{o}ssbauer$ spectroscopy performed at various temperatures ranging from 13 to 800 K. Each spectrum below $T_c$ was fitted with six subspectra of Fe sites in the structure$(8i_{1},\;8i_{2},\;8j_{2},\;8j_{1},\;8f\;and\;{\alpha}-Fe)$. The area fractions of the subspectra at room temperature are 13.8%, 15.4%, 17%, 16.4%, 34.1% and 3.3%, respectively. Magenetic hyperfine fields for the Fe sites decrease in the order, $H_{hf}(8i)>H_{hf}(8j)>H_{hf}(8f)$. The abrupt changes in the magnetic hyperfine field, isomer shift and magnetic moment observed at about 180 K in $NdFe_{10.7}Ti_{1.3}$ are attributed to spin reorientation.

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Vector Network Analyzer Ferromagnetic Resonance Study of Py Thin Films (Vector Network Analyzer를 이용한 Py 박막의 강자성공명연구)

  • Shin, Yong-Hwack;Ha, Seung-Seok;Kim, Duck-Ho;You, Chun-Yeol
    • Journal of the Korean Magnetics Society
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    • v.20 no.1
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    • pp.18-23
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    • 2010
  • Ferromagnetic resonance (FMR) measurement is an important experimental technique for the study of magnetic dynamics. We designed and set up the vector network analyzer ferromagnetic resonance (VNA-FMR) measurement system with home made coplanar waveguides (CPW). We examined 10-, 20-, 40-nm thick Py thin films to test the performance of the VNA-FMR measurement system. We measured S-parameter (transmission/reflection coefficient) of Py thin films on a CPW. Resonance frequency is investigated from 2.5 to 7 GHz for a field range from 0 to 490 Oe. The VNA-FMR data shows the resonance frequency increment when the external magnetic field increases. We also investigated Gilbert damping constant of Py thin film using resonance frequency (${\omega}_r$) and linewidth ($\Delta\omega$). After investigating dependence of thickness, we find that an decrease in S-parameter intensity as Py thin film thickness decreases. And the FMR results show that the effective saturation magnetization, $M_{eff}$, increase from 7.205($\pm$0.013) kOe to 7.840($\pm$0.014) kOe, while the film thickness varies from 10 to 40 nm.