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Study on Structural Safety Analysis of EGR Valve (EGR Valve의 구조 안전성 해석에 관한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.528-534
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    • 2011
  • This study analyzes thermal stress and durability fatigue on the modelling of EGR valve. In case of 10% opening at its inlet, the minimum temperature gets cool as 3 times as inlet temperature. The maximum equivalent stress becomes lowest as the value of $2.6274{\times}109$ Pa and fatigue life becomes highest as 23.657 Cycle. But the minimum temperature gets cool as 2.2 times as inlet temperature in case of 50% opening at its inlet. The equivalent stress becomes higher and fatigue life becomes lower than in case of 10% opening. In case of 100% opening at its inlet, the minimum temperature gets cool as 0.2 times as inlet temperature. The equivalent stress becomes lower and fatigue life becomes higher than in case of 50% opening. Maximum equivalent stress and total deformation are shown at the closing of EGR valve by the pressure of inflow gas. The structural analysis result of this study can be effectively utilized with the design of EGR valve by investigating prevention and durability against its damage.

A study on energy saving effectiveness of railway electrification using operation data (운영실적을 이용한 철도전철화에 따른 에너지 절감효과 분석)

  • Jung, Ho-Sung;Jang, Dong-Uk;Kwon, Sam-Young;Han, Moon-Seob;Kim, Jin-Hwan
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.899-904
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    • 2007
  • Improvement projects has been progressed for railway electrification and double track line in the conventional line as well as high speed line for the high speed and large transportation capability of railway. Especially, many variable operation plans are possible such as interaction between high speed line and conventional line and operation of tilting train due to the electrification of the conventional line. Railway electrification is more energy efficient and environmentally-friendly, but it has some problems such as an enormous initial construction and maintenance costs and electrical accidents. Therefore, the more intensive research will be progressed about railway electrification effectiveness for the continuous electrification project. So, we analyzed railway electrification effectiveness about the energy side using annual operation data of electric car and diesel car. The energy side was divided into energy costs and national energy consumption for analyzing electrification effectiveness about entire line and specific line. We verified advantage of energy costs and national energy consumption in this paper and this result will contribute to the progress of the continuous electrification project and the more efficient operation ways in electrification line

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Direction for Development of Energy Regeneration Device for DC Electric Railway System (DC전철구간의 에너지회생장치 개발 방향)

  • Kim, Yong-Ki;Bae, Chang-Han;Han, Moon-Seob;Yang, Young-Chul;Jang, Su-Jin
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.804-808
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    • 2007
  • when electric traction system used DC 1500V runs on decline of rail road track and slows down, Dc voltage goes beyond regular voltage. In this case extra power is forcibly wasted by resister because rectifier of substation and electric train including power converter and so on are out of order. This paper described a DC electric railway system, which can generate the excessive DC power form DC bus line to AC source in substation for traction system. The proposed regeneration inverter system for DC traction can be used as both an inverter and an active power filter(APF). As a regeneration inverter mode, it can recycle regenerative energy caused by decelerating tractions and as an active power filter mode, it can compensate for harmonic distortion produced by the rectifier substation. In addition, electric traction system products harmonic current and voltage distortion and reactive power because power converter is used so regeneration inverter normally runs such as active power filter(APF) for improving power quality. From the viewpoint of both power capacity and switching losses, the system is designed on the basis of three phase PWM inverters and composed of parallel inverters, output transformers, and an LCL filter.

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Development of Voice Dialing System based on Keyword Spotting Technique (핵심어 추출 기반 음성 다이얼링 시스템 개발)

  • Park, Jeon-Gue;Suh, Sang-Weon;Han, Mun-Sung
    • Annual Conference on Human and Language Technology
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    • 1996.10a
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    • pp.153-157
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    • 1996
  • 본 논문은 연속 분포 HMM을 사용한 핵심어 추출기법(Keyword Spotting)과 화자 인식에 기반한 음성 다이얼링 및 부서 안내에 관한 것이다. 개발된 시스템은 상대방의 이름, 직책, 존칭 등에 감탄사나 명령어 등이 혼합된 형태의 자연스런 음성 문장으로부터 다이얼링과 안내에 필요한 핵심어를 자동 추출하고 있다. 핵심 단어의 사용에는 자연성을 고려하여 문법적 제약을 최소한으로 두었으며, 각 단어 모델에 대해서는 음소의 갯수 더하기 $3{\sim}4$개의 상태 수와 3개 정도의 mixture component로써 좌우향 모델을, 묵음모델에 대해서는 2개 상태의 ergodic형 모델을 구성하였다. 인식에 있어서는 프레임 동기 One-Pass 비터비 알고리즘과 beam pruning을 채택하였으며, 인식에 사용된 어휘는 36개의 성명, 8개의 직위 및 존칭, 5개 정도의 호출어, 부탁을 나타내는 동사 및 그 활용이 10개 정도이다. 약 $3{\sim}6$개 정도의 단어로 구성된 문장을 실시간($1{\sim}3$초이내)에 인식하고, 약 98% 정도의 핵심어 인식 성능을 나타내고 있다.

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Fatigue Crack Propagation Behavior of Steel Plate of Laser Welded Tailored Blank (테일러드 블랭크 레이저 용접 강판의 피로균열 전파 거동)

  • Han, Moon-Sik;Lee, Yang-Sub
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.120-126
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range$({\Delta}K)$ region and faster in high ${\Delta}K$ region than that of the base metal specimens.

Structural and Thermal Analysis of Disk Brake (디스크 브레이크의 구조 및 열 해석)

  • Cho, Jae-Uug;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.211-215
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    • 2010
  • Continuous contraction and expansion of disk brake can be due to friction and temperature difference at repeated sudden braking. As serious vibration at disk is produced, the braking force will be changed ununiformly and braking system can not be stabilized. Temperature and heat flux at disk brake are investigated by structural and thermal analysis in this study. The maximum equivalent stress and displacement are shown respectively at the ventilated hole and the lower part of disk plate. At thermal analysis of initial state, temperature on disk plate is distributed from $95.9^{\circ}C$ to $100^{\circ}C$. The maximum heat flux of $0.0168W/mm^2$ is shown at the inner friction part between disk plate and pad. At thermal analysis of transient state, temperature on disk plate is distributed from $95^{\circ}C$ to $96.5^{\circ}C$ after 100 second. The maximum heat flux of $0.0024W/mm^2$ is also shown at the inner friction part between disk plate and pad. By comparing with initial state, the temperature on disk plate is more uniformly distributed and heat flux is more decreased by 7 times at transient state.

Structural Safety Analysis on Bicycle Suspension Seat Post (자전거 서스펜션 안장봉에 대한 구조 안정성 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.72-81
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    • 2012
  • This study investigates structural, fatigue and modal analyses at bicycle suspension seat post. When weight is applied to the saddle, models 1 and 2 have the weakest strength at the part connected with saddle. And model 2 is greater total deformation and equivalent stress than model 1. Among the cases of nonuniform fatigue loads at models 1 and 2, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^4MPa$ and the amplitude stress of 0 to $10^4MPa$, the possibility of maximum damage becomes 4%. This stress state can be shown with 5 to 7times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Model 1 has better impulse relaxation and passenger sensitivity than model 2. The structural result of this study can be effectively utilized with the design of bicycle suspension seat post by investigating prevention and durability against its damage.

UVA radiation transmittance in Summer Hats (여름용 모자의 UVA 투과량)

  • 송명견;한문정;안령미
    • The Korean Journal of Community Living Science
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    • v.14 no.3
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    • pp.13-19
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    • 2003
  • The purpose of this study was to investigate the UVA radiation protection effects of summer hats currently on the market with the purpose of making it possible to choose a hat with suitable UVA protection. Twelve different summer hats from the market were selected for the experiment. The results are summarized as follows: It is more effective to wear a hat than not wear a hat to block UVA radiation. Summer hats with the greatest degree of protection, from highest to lowest, are cotton, straw2, and straw1. In the area of the forehead, which is rarely influenced by the irradiation angle, the cotton hat was the most effective in protecting from UVA radiation because the material density was greater than that of the straw hats. A hat with a 8.5 cm brim was more effective at blocking UVA radiation on the jaw than 6 cm, 4 cm, and 0 cm wide brims, but it still couldn't block the radiation completely. Irradiation amounts at 11:00 AM on the forehead, jaw! s and left and right cheeks were lower than amounts measured on the back of the neck. This revealed that irradiation amounts depend on the shape of the hat and time of day. A hat with a brim encircling the head was found to be more effective in blocking UVA radiation than a hat with only a front or side brim.

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Study on Thermal Stress and Flow Analysis at Exhaust Manifold of Car (자동차 배기 매니폴드에 있어서의 열응력과 유동해석에 관한 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.23-28
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    • 2014
  • This study investigates fluid flow and thermal stress at automotive exhaust manifolds as model 1 and 2. The maximum displacements happen at joint part connected with 4 pipes and upper middle of both parts in cases of model 1 and 2 respectively. At inner surface of the part connected with engine, maximum equivalent stresses of 991.85 and 698.96 MPa are shown in cases of model 1 and 2 respectively. As maximum velocities at the outlet at model 1 are shown at 19.46 and 14.61 m/s in cases of model 1 and 2 respectively, model 1 has more pressure drop than model 2. As result, model 2 has less pressure drop than 1. Model 2 has less deformation and stress than model 1. Model 2 has also less pressure drop than model 1. Therefore model 2 has more strength durability than model 1. This study result is applied with the design of safe automotive manifold and it can be useful to improve the durability by predicting prevention against the deformation due to exhaust gas.

Automatic Focusing Vision System for Inspection of Size and Shape of Small Hole (소형(1mm이하) hole의 형태 및 크기 측정을 위한 자동초점 비젼검사기)

  • Han, Moon-Yong;Han, Hern-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.80-86
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    • 1999
  • Since the quality of the coated wires is in various applications dependant on the coating depth, accuracy of hole size of dies used for coating wires must be maintained precisely, in general within one micron. This paper proposes a new vision system which measures automatically the size and shape of small holes having diameters less than 1mm within an error limit of 1 micron. To quickly obtain the focused image, this paper proposes an estimation method of the camera position using only a couple of defocused hole images. It measures the distributions of light intensity around the image boundary and decides the direction and distance of a camera motion. The proposed system measures the size, shape distortion, inclination of the hole against the axis of the dies structure, to decides the acceptability of the dies for use. The proposed algorithm has been implemented using a cheap 640${\times}$480 image system and has shown an average size error of 1micron when measuring the dieses having 0.1mm to 1.0mm diameters. It can be applied to the inspection of the size and position of holes in PCB, too.

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