• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1040-1047
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• 2008

Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.55-61
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• 2007

The hypoid gear has advantage for the high reduction ratio and compactness. But, geometry design and strength evaluation of the hypoid gear depend on the machine tool of specific production companies because the geometry design and strength evaluation of the hypoid gear are complex and difficult. This paper proposes the development of the design programs to satisfying the geometry and strength of a hypoid gear through optimization technique using the genetic algorithm. The genetic algorithm is designed to optimize a method for minimizing volume. The existing design of hypoid gear in the forklift truck axle is compared with the results of developed optimum design program.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.2
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• pp.127-137
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• 2009

Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.6
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• pp.99-103
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• 2014

A hypoid gear is a type of spiral bevel gear whose axis does not intersect with the axis of the meshing gear. The size of a hypoid gear is compact and the ratio of contact is high; therefore, the noise is lower than in other types. Due to these characteristics, the hypoid gear is commonly used in manufacturing processes such as those of escalators and subway screen doors. The purpose of this paper is to develop a reducer using the hypoid gear. In order to check the stability of the proposed reducer, 3D modeling is carried out by CATIA, and a structural analysis is performed using FEM (a finite element method).

• Journal of Power System Engineering
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• v.13 no.6
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• pp.102-109
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• 2009

A retarder, as a supplementary brake system that is not friction-based, is frequently used in heavy-duty vehicles generally to slow the vehicles down on inclines. The electric retarder mainly used in a heavy-duty bus is generally placed between the transmission and the axle. The rotor inside the retarder system is attached to the axle. The operation of the retarder within a driven vehicle generates reverse torque due to coast driving force on hypoid gears in the differential gear system. By the reverse torque, scoring or scuffing on the hypoid gear teeth may directly occur. The scoring may be generated due to excessive contact stresses on the tooth surface. In this study, tooth contact stresses and contact patterns were analysed in order to investigate on the tooth scoring phenomenon using a finite element analysis program T900 in which the Hertzian contact stress formula was taken. Backlash, wear and surface finish were considered in the finite element simulation on the scoring.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.91-98
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• 2008

Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the fun operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.171-172
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• 2008

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.1391-1394
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• 2007

In order for Hypoid gear development. Gears are required to sustain heavy loads or on applications where the gear box is made or a material with a different coefficient of thermal expansion form that or the gears and shafts, it is desirable to make a deflection and contact check under load. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.2
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• pp.67-75
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• 1997

The noise . vibration characteristics of Hypoid gears which were made from three seperate materials(SCM, TSCM, SNCM) under the identical process were investigated for the sake of durability improvement of differential gear compatible with low level noise gear set. For this study, we developed a rig experimental equipment which can perform close noise.vibration experiment of differential gear. Consequently, we could analyze the noise.vibration characteristics of final reduction gear by materials, and also we observed changes in both metallic structure and hardness according to the materials of pinion gear. In addition to this, the correlation between the vibration of the differential gear and the interior noise of the passenger vehicles was proved by analyzing the results of rig vibration experiment and field noise test.

• Transactions of the Korean Society of Mechanical Engineers
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• v.6 no.4
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• pp.346-352
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• 1982

The vibration characteristics of hyoid gears are experimentally investigated with backlash and tooth mesh frequency varied. Experiments are performed with two types of gear sets; well-machined and over-lapped gears. Through the experimental works, a constant torque 0.8kg.m is applied to th gears and a pulse type of trigger signal synchronizing tooth contact is used to measure the tooth mesh frequency and to average the gear vibration signal in the time domain. The time averaged vibration signals are frequency analyzed by a digital signal analyzer. The experimental results show the vibration characteristics of the two different types of gears in relation to backlash amount and mesh frequency variations are well differentiated by harmonic amplitudes and their ratios, and peak-to-peak amplitude of the gear vibration.