• Title/Summary/Keyword: 필터프레스

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Filter-press Control and Management system (필터프레스 제어 및 관리 시스템)

  • Jung, Yong-Kuk;Choi, Young-Gyu
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.5 no.2
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    • pp.96-100
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    • 2012
  • Existing, widely used industrial controller programmable logic controller (PLC) using the high cost and maintenance was a difficult problem. In addition, the network configuration was not easy. Thus, the filter press by remote control and management to improve productivity and shorten maintenance time. Variety of smart devices (smart phones, iPad, tablet PC, etc.) Remote control is possible by utilizing the existing controlled by the PLC addresses maintenance and improved performance compared to that of possible filter press control and management system was developed.

A Study on Electrodewatering Filter Press Technology for Improvement of Dewarterability of Waterworks Sludge (정수슬러지 탈수효율 향상을 위한 전기필터프레스탈수에 관한 연구)

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.10
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    • pp.1009-1015
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    • 2006
  • The elcetrodewatering filter press(EDFP) which had anode and cathod plates to be set between filter plates was built for reducing the waterworks sludge and improving performance of dewatering equipment. Several tests to compare the dewaterability with conventional mechanical filter press dewatering(MDEP) and EDFP was conducted through this equipment. As test results, filtration amount discharged from EDFP measured 43.2 kg which increased against MDFP, and cake weight measured 4 kg which was two times against MDFP. The water content of dewatered cake from EDFP was 55wt% and dewatering velocity was 2.3 $kg/m^2{\cdot}cycle$. This water content decrease 20% and dewatering velocity increased 30% with compare to the MDFP. That is to say, EDFP constructed from electrodewatering mechanism increase filtrate discharging amount, which make dewatering velocity increase and produce the low water content dewatered cake against MDFP. Energy consumption of EDFP is analysed to 400 kwh/DS ton. The results to analysis the economical aspect considering the power consumption and the handling cost decline as sludge volume reduction due to producing the low water content cake showed that expenses to handle sludge of 1 ton by dry solid base cut down on 20,000 won. If considering several test aspects, it was analysed that EDFP was excellent in the side of performance as well as economical suitability.

Analysis of contamination characteristics of filter cloth in filter press by repeated dehydration of organic sludge and evaluation of ultrasonic cleaning application (유기성 슬러지 반복 탈수에 의한 필터프레스 여과포 오염 특성 분석 및 초음파 세척 적용 평가)

  • Eunju Kim;Cheol-Jin Jeong;Kyung Woo Kim;Tae Gyu Song;Seong Kuk Han
    • Journal of the Korea Organic Resources Recycling Association
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    • v.32 no.2
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    • pp.15-25
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    • 2024
  • In this study, the regeneration effect of pressurized water and ultrasonic cleaning was investigated for contaminated filter cloth from the sewage sludge filter press process. For this purpose, contaminated filter cloth was collected from a 3-ton sewage sludge hydrothermal carbon treatment filter press. First, the contamination characteristics were analyzed. According to the location of the filter cloth, air permeability and unit mass were measured, and compared with the values of a new filter cloth. Next, the results were mapped over the entire area to evaluate the contamination characteristics. Finally, pressure cleaning at 3 bar and ultrasound at frequencies of 34, 76, 120, and 168 kHz were performed on the contaminated filter cloth. In addition, the cleaning efficiency was evaluated by 3 levels of contamination degree. As a result, pore contamination occurred mainly at the bottom and both sides of the filter cloth, where the filter material was continuously injected and compressed. Surface contamination appeared evenly over the entire area. As a result of washing, air permeability increased by 1.3-3.1%p and contaminant removal was by 2.7-4.4% under pressure. In ultrasonic cleaning, air permeability increased by 12.5-61.5%p and contaminants were removed by 2.7-29.2%. In ultrasonic cleaning the lower the frequency, the higher air permeability and contaminant removal rate. Also, The higher pore contamination level, the better the air permeability improvement and contaminant removal.

A study on the Thermal Filter Press for the Reduction of Pigment Sludge (안료 슬러지 감량화(減量化)를 위한 열필터프레스 기술(技術)에 관한 연구(硏究))

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Resources Recycling
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    • v.18 no.3
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    • pp.55-61
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    • 2009
  • Dewatering process to remove water from pigment sludge was important in the diverse aspects of the improvement of product quality, curtailment of the drying cost and the transportation. It was difficult to dewater pigment particles with the mechanical forces because the size was fine under $5{\mu}m$. Thermal filter press dewatering equipment composed of squeezing plate and a fixed heating plate was developed to improve the dewaterability of pigment the sludge as supplying the heat from the fixed heating plate to the cake. Several tests that estimate the dewaterability for pigment sludge as with or without squeezing process and the difference of dewatering time was conducted with this equipment. Dewaterability of thermal dewatering under squeezing process was increased about 20% compared with non squeezing process. Under squeezing process, thermal dewatering tests changing dewatering time with 70 and 80 minute were conducted respectively. The water content of cake was more reduced at dewatering time of 80 minute compared with 70 minute, and dewatering velocity was also decreased, which caused the productivity of thermal filter press to drop. It was observed that clogging of filter cloth didn't almost occur because the liquid was discharged from cake layer easily. In this research, it was resulted that the squeezing process and long dewatering time were effective to improve the dewaterability of pigment sludge. So, this thermal filter press equipment was useful for dewatering the fine particle sludge like pigment.

A study for Beating Filter Press Dewatering Technology (열(熱) 필터프레스 기술(技術)을 통한 슬러지 탈수율(脫水率) 향상(向上)을 위한 연구(硏究))

  • Lee, Jung-Eun;Kim, Dong-Su
    • Resources Recycling
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    • v.15 no.3 s.71
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    • pp.38-45
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    • 2006
  • The thermal filter press dewatering(TFPD) technology to improve the dewaterability through increasing the inner vapor pressure, lowering the filtration viscosity and forming the porosity easily within cake as applying the heat at the sludge layer was developed in this study. The hot water with temperature of $95^{\circ}C$ and pressure of $1.2kg_f/cm^2$ was supplied to the heating plate equipped between filter plates with plate size of $470{\times}470mm$ and material of polypropylene. Sludge was dewaterd by supplying pressure of $5kg_f/cm^2$ and then by squeezing pressure of $15kg_f/cm^2$. As a results of estimating the characteristics of thermal dewatering to consider the initial water content and organic content to be influenced by a period of water shortage and rainwater, the dewatered cake water content was about 35 wt% and dewatering velocity was $4DSkg/m^2{\cdot}hr$ under the rainwater period, and the dewatered cake water content was about 50 wt% and dewatering velocity was $1.5DSkg/m^2{\cdot}hr$ in the case of sludge of water shortage season. These results was superior to the mechanical dewatering performance with water content of 70wt% and dewatering velocity of $0.9DSkg/m^2{\cdot}hr$. On the base of the results of TFPD, energy consumpted to deal with DS(Dry Solid) of 1kg was estimated by 300 kJ. It was analyzed that the energy consumption of TFPD was decreased about one third with comparison to the dryer system. Dewatering velocity of this technology was faster than the one of mechanical dewatering equipment and it was easier to product low water content cake. Therefore, this technology was recognized that dewaterability was predominant because of the fast of dewatering velocity and production of low water content cake, and also this known as economical efficiency was excellent because of low energy consumption in comparison with dryer.

Solid-liquid Separation Characteristics of Membrane Filter Press according to Coagulant Properties of Anaerobic Digestion Waste Water (혐기소화폐액의 응집제 특성에 따른 멤브레인 필터프레스의 고액분리 특성)

  • Han, Seong Kuk;Jung, Hee Suk;Song, Hyoung Woon;Kim, Ho;Ahn, Dae Hyun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.22 no.3
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    • pp.23-32
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    • 2014
  • Recently, it is increase in the processing of organic waste using anaerobic digestion. Therefore, the studies on the processing method for increasing the anaerobic digestion waste water. But it is very difficult to solid-liquid separation, because the characteristics of anaerobic digestion waste water. So this study evaluate solid-liquid separation efficiency of anaerobic digestion sludge using CST(Capillary Suction Time), TTF(Time to Filter). To address this problem, a membrane filter press of the lab scale was produced and the anaerobic digestion wastewater was applied to it. Polymer coagulants were found to be most suitable 7192PLUS and 1T60, It is necessary to minimum injection concentration is 7192PLUS (200 mg/L), 1T60 (100 mg/L). To evaluate dehydration efficiency, it was measured the moisture content of the dehydrated cake and suspended solids of decanted water. As a result, showed that a high removal efficiency of 97.4% when the solid-liquid separation using the membrane filter press. And the moisture content of the dehydrated cake was less than 65%.

A New Method of Health Monitoring for Press Processing Using AE Sensor (음향방출센서를 이용한 프레스공정에서의 새로운 건전성 평가 연구)

  • Jeong, Soeng-Min;Kim, JunYoung;Jeon, Kyung Ho;Hong, SeokMoo;Oh, Jong-Seok
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.249-255
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    • 2020
  • This study developed the health monitoring method of press process using the acoustic emission (AE) sensor and high-pass filter. Also, the AE parameters such as ring-down count and peak amplitude are used. Based on this AE signal, the AE parameters were acquired and was utilized to detect the crack of the specimen. Since the defect detection is difficult due to noise and low magnitude of signal, the signal noise and press operation frequency were checked through the Short Time Fourier Transform(STFT) and damped. High-pass Filtering data was applied to AE parameters to select effective parameters. By using this signal processing techniques, the proposed AE parameters could improve the performance of defect detection in the press process.

Performance Evaluation of Electrocoagulation and Electrodewatering for the Reduction of Water Content in Wastewater Sludge (전기응집 및 탈수 시스템을 이용한 슬러지 함수율 저감 특성)

  • 이재근;김영환;신희수
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1098-1107
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    • 2001
  • This study is to develop the pretreatment for the excess and digested sludge by elector-coagulation and dewatering. Electrocoagulation is applied to excess and digested sludge before transferring to the pistion type for dewatering. Piston type filter press as a laboratory scale plant was used to estimate the dewaterability. MMD of excess sludge was increased from initial diameter of particles ($34.16{\mu}m$) to the 87%($64.01{\mu}m$) after electrocoagulation. Al electrode is more effective than Fe electrode for the dewaterabiltity of excess sludge Electrodewatering after electrocoagulation as pretreatment makes the water content of sludge cake 50~60 wt%.

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Design and Performance Evaluation of Sludge Dewatering System based on Electrocoagulation and Electroosmosis (전기응집 및 전기탈수을 이용한 슬러지 탈수 성능평가 분석)

  • Shin, Hee-Soo;Yeo, Chang-Sin;Byun, Sang-Hyun;Lee, Jae-Keun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1992-1997
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    • 2003
  • This study is to develop the pretreatment for the excess and digested sludge by electro-coagulation and dewatering. Electrocoagulation is applied to excess and digested sludge before transferring to the piston type press for dewatering. Piston type filter press as a laboratory scale plant was used to estimate the dewaterability. MMD of excess sludge was increased from initial diameter of particles(34.16 ${\mu}m$) to the 87%(64.01 ${\mu}m$) after electrocoagulation. AI electrode is more effective than Fe electrode for the dewaterability of excess sludge. Electrodewatering after electrocoagulation as pretreatment makes the water content of sludge cake $50{\sim}60$ wt%.

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A Comparative Study on Thermal and Belt Press Dewatering for Waterworks Sludge Rduction (열 탈수와 벨트프레스 탈수장치의 현장적용에 따른 탈수성 비교연구)

  • Lee, Jung-Eun
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.10
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    • pp.1016-1023
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    • 2006
  • The water content of dewatered cake produced from belt press dewatering equipment was about 75 wt% which was some high to handle it, so the equipment contained a limit at the economical and environmental aspect. The thermal dewatering equipment built as an alternative to overcome several problems was set up at the sludge treatment field and estimated some feasibility as comparison with the dewatering performance of belt press. First, dewatering properties of waterworks sludge was analyzed by monthly. The sludge of a water shortage season contained a high organic content which led to be difficult to dewater the cake, the other side the sludge of rainwater season was ease to dewater because of low organic content. According to the results to analysis the water content of dewatered cake produced from two equipments on the base of the seasonal dewatering properties, the water content of dewatered cake produced from thermal dewatering for sludge of water shortage season was $41.6{\sim}48.3$ wt% and $71{\sim}84$ wt% from belt press. In the case of rainwater season, the water content of dewatered cake produced from thermal dewatering was $34{\sim}37.7$ wt% and $57{\sim}70$ wt% from belt press. It was understood that thereduction of water content of cake by thermal dewatering was larger than belt press. The economical aspect for two equipments was evaluated on considering the reduction of cake treatment amount as the decrease of water content of cake. When putting the cost index of thermal dewatering into 100, belt press was 121. This meant that thermal dewater was more economical than belt press by about 20% in the side of construction and operation. In conclusion, thermal dewatering equipment was estimated by producing the low water content dewatered cake as well as being operated with low coat.