• 제목/요약/키워드: 피로 수명 평가

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A Study of Fatigue Damage Factor Evaluation for Railway Turnout Crossing using Qualitative Analysis & Field Test (현장측정 및 정성분석기법을 이용한 분기기 망간 크로싱의 피로손상도 평가에 관한 연구)

  • Park, Yong-Gul;Choi, Jung-Youl;Eum, Ki-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6D
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    • pp.881-893
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    • 2008
  • The major objective of this study is to investigate the fatigue damage factor evaluation of immovability crossing for railway turnout by the field test and qualitative analysis. From the field test results of the servicing turnout crossing and qualitative analysis with frictional wear which section stiffness decreased, it was evaluated fatigue life of servicing turnout crossing. Most design practices have not taken advantage of the advanced theories in the modern fracture mechanics and finite element analysis due to complexity of analysis as well as the large quantity of vaguely defined parameters in actual designs. This paper considers fatigue problems in turnout crossing using effective analytical and design tools from the field of qualitative constraint reasoning. A set of software modules was developed for fatigue analysis and evaluation, which is easily applicable in engineering practices of designers. The techniques enable the use complex analysis formulations to tackle practical problems with uncertainties, and present the design outcome in two-dimensional design space solution. Appropriate engineering assumptions and judgments in carrying out these procedures, often the most difficult part for practicing engineers, can be partially produced by using qualitative reasoning to define the trends and ranges, interval constraint analysis to derive the controlling parameters, as well as design space to account for practical experience.

Evaluation Technique of Nonlinear dynamic Viscoelasticity During Fatigue Process for Polymeric materials (고분자재료의 피로과정에서의 비선형 동적 점탄특성 평가법)

  • 조남주
    • The Korean Journal of Rheology
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    • v.9 no.3
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    • pp.97-102
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    • 1997
  • 내피로성은 기계적 구조물로 사용되는 고분자재료에는 반드시 필요한 성질이며, 피 로거동은 재료특유의 비선형 동적 점탄특성과 아주 밀접한 관계가 있다. 본 연구에서는 피 로과정에서의 비선형 동적 점탄특성을 정량적, 연속적으로 측정할수 있는 시험 기기와 가해 준 변형에 대한 응답 응력파의 기본 응력파(선형적 응답)로부터의 차이를 직접 측정하여 이 를 규격화한 비선형 점탄성파라미터, NVP(Nonlinear Viscoelastic Parameter)라 명명한 새 로운 평가방법을 개발하였다. 그리고 고밀도 폴리에틸렌(HDPE) 배향물을 사용하여 그 평가 방법의 타당성을 조사한 결과 피로과정에서의 비선형동적 점탄특성을 나타내는 NVP가 증 가함에 따라 재료의 피로수명은 감소하였다. 따라서 NVP가 고분자재료의 내피로성을 평가 하는 척도로서 사용가능하다는 사실이 증명되었다. 또한 각 고조파 성분에대해 조사한 결과 인장형 피로시험양식에서는 고체입자 분산계의 전단변형에서 나타난 비선형 점탄성의 결과 와는 달리 2차 성분의 크기가 가장컸으며 NVP에의 기여도도 가장 크게 나타났다. 이는 변 형양식의 차이에 따른 결과를 볼수 있다.

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Mechanical Characterization of the Pedicle Screw System for Thoracolumbar Spine (흉요추용 척추경 나사못시스템의 기계적 특성)

  • 이효재;최화순;안면환;송정일
    • Journal of Biomedical Engineering Research
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    • v.23 no.1
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    • pp.17-26
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    • 2002
  • The purpose of this study was to investigate the important Parameters of the Pedicle screw by estimating the mechanical characteristics of screws under static and dynamic loads. Methodology for estimating Parameters under static load was proposed. It was also shown that the fatigue life of the one-level system could be increased by changing the shape of screws. Load parameters of the single pedicle screw were friction force. bending moment. and holding force. The test results of the one-level system could be inferred from teat results of the sin91e screw under bending force Fatigue life of the one-level system with flexible rod was longer than that of the upper Part test without rod . Considering the drop of flexibility of the rod due to muscles and ligament, fatigue life of the one-level system could be estimated b? that of the single screw.

A Study on the Fatigue Strength and Life Distribution of Carbon Steel Using the Database System (데이터베이스 시스템을 이용한 탄소강의 피로강도 및 수명분포)

  • Kim, Jung Kyu;Moon, Joon Ho;Kim, Do Sik
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.37-45
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    • 1998
  • The relational database system on fatigue strength was constructed, and the properties of fatigue life distribution were examined to analyze reliability and safety of metallic materials. Data manipulations were efficiently performed in relational fatigue strength database system using dependency diagram. Regardless of the distribution of fatigue strength, the proposed method, the Robust method and the complementary error function method using probability distribution, successfully estimated parameters of the 3-parameter Weibull distribution. The proposed criterion for estimating non-failure probability showed good results regardless of censoring time. The fatigue life distribution function described as a function of parameters of the Weibull distribution and applied stress ratio produced P-S-N characteristics reasonably.

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Vibration Fatigue Analysis of Spot Welded Component considering Change of Stiffness due to Fatigue Damage (피로손상의 누적에 따른 강성변화를 고려한 점용접부의 진동피로해석)

  • Kang, Ki-Weon
    • Journal of the Korea Convergence Society
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    • v.5 no.1
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    • pp.1-8
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    • 2014
  • The purpose of this paper was to evaluate the fatigue life to apply the vibration fatigue analysis considering the stiffness change of the spot welding due to fatigue damage accumulation. For this, the mechanical and fatigue properties of base and spot welded standard specimens were obtained through the tensile and constant amplitude fatigue test. The transfer function of the spot-welded structure was obtained from the frequency response analysis and fatigue analyisis was performed under the condition of PSD=0.11. A vibration fatigue analysis that considered changes in the frequency response due to the fatigue damage that is, failure of some wleding point was conducted on spot-welded structure. The fatigue life of the spot-welded structure was determined by combining the transfer function, the S-N curve of the tensile-shear spot-welded joint and the input PSD.

Thermal Cycling Analysis of Flip-Chip BGA Solder Joints (플립 칩 BGA 솔더 접합부의 열사이클링 해석)

  • 유정희;김경섭
    • Journal of the Microelectronics and Packaging Society
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    • v.10 no.1
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    • pp.45-50
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    • 2003
  • Global full 3D finite element analysis fatigue models are constructed for flip-chip BGA on system board to predict the creep fatigue life of solder joints during the thermal cycling test. The fatigue model applied is based on Darveaux's empirical equation approach with non-linear viscoplastic analysis of solder joints. The creep life was estimated the creep life as the variations of the four kinds of thermal cycling test conditions, pad structure, composition and size of solder ball. The shortest fatigue life was obtained at the thermal cycling test condition from $-65^{\circ}C$ to $150^{\circ}C$. It was increased about 3.5 times in comparison with that from $0^{\circ}C$ to $100^{\circ}C$. At the same conditions, the fatigue life of SMD structure as the change of pad structure increased about 5.7% as compared with NSMD structure. Consequently, it was confirmed that the fatigue life became short as the creep strain energy density increased in solder joint.

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Accelerated Life Evaluation of Propeller Shaft for Forklift Truck (지게차용 추진축의 가속 수명 평가)

  • Kim, Do-Sik;Sung, Baek-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1221-1229
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    • 2014
  • This paper proposes an approach for predicting the fatigue life of a propeller shaft of a forklift truck by an accelerated life test method. The accelerated life test method adopted in this study is the calibrated accelerated life test, which is highly effective in the prediction of the lifetime and enables significant reduction of the test time as well as a quantification of reliability in the case of small sample sizes. First, the fatigue test was performed under two high stress levels, and then, it was performed by setting low stress levels in consideration of the available test time and extrapolation. Major reliability parameters such as the lifetime, accelerated power index, and shape parameter were obtained experimentally, and the experimentally predicted lifetime of the propeller shaft was verified through comparison with results of an analysis of load spectrum data under actual operating conditions.

Fatigue Life Estimation of $CO^2$ Gas Arc Welded Carbon Steel Tubes ($CO^2$ 가스 용접된 강관파일의 피로수명 평가)

  • 이억섭;김동준;김승권
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.13-18
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    • 1998
  • In this study. the fatigue lives of two kinds of specimens made by $CO^2$ gas weld were assessed. The materials for two kinds of specimens were taken out of the virgin carbon steel tubes and the used carbon steel tubes respectively. As a result, it was found that the fatigue lives of two groups of specimens were in the same order of magnitude.

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Estimation of Fatigue Crack Initiation Life Distribution by Multi-notched Specimen (다응력집중부(多應力集中部)를 가진 판(判)에 의(依)한 피로균열(疲勞龜裂) 발생수명(發生壽命) 분포(分布) 추정(推定))

  • S.W. Kang;D.S. Uom;J.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.4
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    • pp.234-243
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    • 1992
  • Fatigue crack initiation life has a wide scatter and this makes the fatigue design of structural members difficult. In order to make the fatigue life distribution clear, it is required to prepare a large number of specimens and repeat the fatigue tests under the same loading condition. Such fatigue tests usually take much time and cost. In this study, a fatigue testing method using a multi-notched test specimen for the purpose of estimating the distribution function of fatigue crack initiation life by small number of fatigue tests is used. The purpose of this study is to verify the above fatigue testing method of a multi-notched specimen by using Bayesian reliability analysis, Least square method and Skewness method for the determination of unknown Weibull parameters. The multi-notched specimen is a specimen in which several tens of statistically identical notches are prepared.

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Evaluation of Thermal Fatigue Lifetimes of Cast Iron Brake Disc Materials (제동 디스크용 주철의 물성 및 열피로 특성평가)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.835-841
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    • 2012
  • We measured the mechanical and thermal properties of four types of cast irons used for manufacturing the brake discs of railway vehicles. It was found that these properties could be controlled by varying the composition of Ni, Cr, and Mo. Thermal fatigue tests were carried out by using a thermal fatigue tester in which thermal cycles could be controlled. Thermal crack initiation and propagation were measured on cylindrical specimens. Finally, we simulated the thermal fatigue test procedure by finite element analysis and calculated the thermal fatigue lifetimes by Manson-Coffin's equation and the maximum principal strain. The estimated thermal fatigue lifetimes corresponded to the measured lifetimes when the total crack length was $40{\mu}m{\sim}1mm$.