• Title/Summary/Keyword: 피로 내구성

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Structure Structural Durability Analysis on Bike Carrier Basket (자전거 짐받이에 대한 구조적 내구성 해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.70-76
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    • 2013
  • This study investigates structural durability through the analyses of stress, fatigue life and vibration damage at bike carrier basket. As model 2 has less stress and deformation than model 1 on static structural analysis, model 2 becomes more durable than model 1. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. The amplitude deformations become highest at maximum response frequency of 2400Hz in cases of models 1 and 2. As the values of maximum equivalent stresses become within the allowable material stresses at two holes at the upper parts on models 1 and 2, these models become safe. The structural result of this study can be effectively utilized with the design of bike carrier basket by investigating prevention and durability against fatigue or vibration damage.

Material Degradation and Life Assessment in Mechanical Equipment and Structure (기계.구조물의 경년열화와 수명평가기술)

  • Kim, K.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.2
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    • pp.129-144
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    • 1999
  • 플랜트와 같은 장치산업은 내구성 구조물이므로 사용중에 열화가 발생하는 것은 필연적이다. 특히 고온, 고압의 부식환경하에서 사용되는 설비는 손상이 심하므로 가동중에 돌발적인 고장이 발생하여 플랜트의 가동을 중지하거나 파손사고가 일어나 생산손실은 물론 경우에 따라서는 안전사고의 발생, 환경오염 등 사회적인 문제를 일으키므로 이들 설비의 경년열화 실체를 충분히 이해하고 대책을 수립하는 것은 대단히 중요하다. 따라서 본고에서는 장치산업에서 발생하는 열화현상(재료의 연화, 경화 및 취화, 크리프, 피로, 부식, 마모 등)중 손상의 주류를 이루는 연화, 경화 및 취화, 크리프 피로에 대하여 기본적인 손상기구(damage mechanism)와 비파괴적 진단 및 평가 방법에 주안점을 두어, 현재 국내의 각종 플랜트 진단에 실용화된 기술을 해설하여 이 분야에 종사하는 관계자 여러분의 이해에 조금이라도 기여코자 한다.

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A Fatigue Analysis of the Common Stand in a Steel Mill through the Evaluation of Thermal Effects (열영향 평가를 통한 제철공장 공동가대의 피로해석)

  • Park, Y.K.;Kim, J.G.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.90-98
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    • 2006
  • 본 연구에서는 체철공장에서 래이들 카의 매우 높은 열에 주기적으로 빈번히 노출되는 공동가대의 열적 피해에 대한 체계적인 평가를 수행하였다 먼저 실험과 함께 유한요소법을 사용한 열해석이 수행되었다. 기존 공동가대와 향후 설치될 신 공동가대 모두에 대한 적합한 기준을 검증하기위하여 가장 심각한 상태에 대한 열평가가 포함되었다. 또한 공동가대에 적합한 방열판의 설계를 위하여 실험결과에 근거한 수치해석이 사용되었다. 마지막으로 새로 설치될 공동가대의 안전성과 내구성을 평가하기위한 피로해석을 수행하였다. 6m 신형공동가대의 열응력해석 및 피로해석 결과 기존 공동가대보다는 취약하나 설치 및 사용에는 문제가 없음을 확인하였다.

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Convergence Technique Study of Model Tie Rod End by Configuration through Simulation Analysis (시뮬레이션 해석을 통한 형상 별 타이로드 엔드 모델의 융합 기술 연구)

  • Lee, Jung-Ho;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.161-166
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    • 2016
  • Deformation, stress and fatigue life due to the configuration of tie rod end are investigated in this study. Tie rod ends with the total three kinds of configurations are modelled with three dimensions through CATIA program and the simulation analysis is carried out with the ANSYS finite element analysis program. There are the models of A, B and C by the configuration of the rod end. As this study result, maximum deformation, maximum equivalent stress and maximum fatigue life of A type model are shown to be 0.0614mm, 160.27MPa and 336,930cycles respectively. And maximum deformation, maximum equivalent stress and maximum fatigue life of B type model are shown to be 0.0648mm, 90.889MPa and 1,171,000cycles respectively. Maximum deformation, maximum equivalent stree and maximum fatigue life of C type model are also shown to be 0.0402mm, 84.794MPa and 20,000,000cycles respectively. The durability of the models of tie rod ends through the values of this result could be estimated and the data for the design and development of more improved tie rod end could be secured. And it is possible to be grafted onto the convergence technique at design and be shown as the esthetic sense.

Accelerated Ultrasonic Fatigue Testing Applications and Research Trends (초음파 가속피로시험 적용 사례 및 연구 동향)

  • Cho, In-Sik;Shin, Choong-Shig;Kim, Jong-Yup;Jeon, Yong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.707-712
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    • 2012
  • Very high cycle fatigue (VHCF) behavior of aerospace components has emerged much attention due to their long service life. In this study, a piezoelectric ultrasonic fatigue testing (UFT) system has been developed by Mbrosiatec Co., Ltd. to study the high cycle fatigue (HCF) strength of Ti-6Al-4V alloy. Hourglass-shaped specimens have been investigated in the range from $10^6$ to $10^9$ cycles at room temperature under completely reversed R = -1 loading conditions,. Scanning electron microscopy (SEM) analysis revealed that failures occurred in the entire range up to the gigacycle regime, and the fractures have beenfound to be initiated from the surface, unlike in steels. However, it was found from the SEM microgprahs that microcracks transformed into intergranular fractures. Thus, it can be concluded from according to the results that this test method can be applicable to commercialized automotive and railroad parts that require high cycle fatigue strength.

Fatigue Characteristic of High Impact Polystyrene(HR-1360) Materials (HIPS(HR-1360) 재료의 피로 특성 평가)

  • Kang, Min-Sung;Koo, Jae-Mean;Seok, Chang-Sung;Park, Jae-Sil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.763-769
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    • 2010
  • In recent times, there has been considerable interest in HIPS (High Impact Polystyrene) materials for their use in construction of office equipments, home electronics, housing for electronics appliances, packing containers, etc. However, these materials suffer from problems caused by fatigue fracture. Further, their strength is substantially affected by environmental conditions. Therefore, in this study, the effect of temperature was analyzed by performing a tensile test and a fatigue test. It was observed that the yield strength, the ultimate strength, and the fatigue life decreased relatively with an increase in temperature. Further, an S-N curve can be predicted by using the results of the tensile test and a micro-Vickers hardness test.

Structural Analysis of Engine Mounting Bracket (엔진 마운팅 브라켓의 구조해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.525-531
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    • 2012
  • This study aims at the structural analysis of vibration and fatigue according to the configuration of engine mount. Maximum equivalent stress or deformation is shown at bracket or case respectively. As harmonic vibration analysis, the maximum displacement amplitude is happened at 4,000Hz. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' or 'Saw tooth' becomes most stable. In case of 'Sample history' or 'Saw tooth' with the average stress of 4,200MPa or 0MPa and the amplitude stress of -3,000MPa or 7MPa, the possibility of maximum damage becomes 70%. This stress state can be shown with 7 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design on engine mount by investigating prevention and durability against its damage.

Strength and Fatigue Analysis of Universal Joint (유니버설조인트의 강도 및 피로 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.427-433
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    • 2011
  • Chassis part in automotive body is affected by fatigue load at driving on the ground. Universal joint on this part is influenced extremely by the fatigue load. Fatigue life, damage and natural frequency are analyzed at universal joint under nonuniform fatigue load. The york part at universal joint is shown with the maximum equivalent stress and displacement of 60.755 MPa and 0.21086 mm as strength analysis. The possible life in use in case of 'SAE bracket' is the shortest among the fatigue loading lives of 'SAE bracket', 'SAE transmission' and 'Sine Wave'. The damage at loading life of 'SAE transmission' is the least among 3 types. The frequency of damage in case of 'Sine Wave' is 0.7 with the least among 3 fatigue loading life types but this case brings the most possible damage as 80% at the average stress of 0. Natural vibration at this model is analyzed with the orders of 1'st to 5'th and maximum frequency is shown as 701.73 Hz at 5'th order. As the result of this study is applied by the universal joint on chassis part, the prevention on fatigue damage in automotive body and its durability are predicted.

Structural Analysis on the Wheel of Railway Vehicle (철도차량의 바퀴에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.451-458
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    • 2012
  • This study aims at the structural analysis with fatigue according to the configuration of railway vehicle wheel. Maximum equivalent stress or deformation is shown at the lower face in contact with wheel and rail. As model B has the maximum stress or deformation which becomes lower than model A, model B is shown to have more durability than model A. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{11}$ Pa and the amplitude stress of 0 to $10^{10}$ Pa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of railway vehicle wheel by prevention and durability against its damage.

항공기에 장착된 POD 연결부의 구조 신뢰성 평가

  • 윤혁중;신규인;박상윤;박재학;김도형;주진원;주영식;전승문
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.101-106
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    • 2003
  • 항공기 외부 장착물인 POD는 전자전 방해장치(ECM, electronic counter measures)로서 전자방해 장비 및 부분 부품인 전ㆍ후방 러그(lug)와 외부 케이스로 이루어져 있다. POD는 항공기 외부 동체 하단부 및 파일런(pylon)에 장착되어 작동하므로 항공기의 운용중 이륙부터 착륙간의 기동에 의한 피로하중을 주로 받게 되므로 POD 부품들에 대한 구조 건전성 확보하기 위해서는 MIL-STD-1530의 요구에 따라 내구성(durability) 및 손상허용설계(damage tolerance design) 의 평가가 요구되고 있다.(중략)

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