• Title/Summary/Keyword: 피로 균열

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Fatigue Crack Propagation and Fatigue Life Evaluation of High-Performance Steel using Modified Forman Model (수정 Forman 모델을 이용한 고성능 강재의 피로균열전파와 피로수명평가)

  • Choi, Sung-Won;Kang, Dong-Hwan;Lee, Jong-Kwan;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1361-1368
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    • 2011
  • Fatigue crack propagation behavior and the fatigue life in-high performance steel were investigated by means of fatigue crack propagation tests under constant loading conditions of 'R=0.1 and f=0.1 Hz', 'R=0.3 and f=0.3 Hz', and 'R=0.5 and f=0.5 Hz' for the load ratio and frequency, respectively. A modified Forman model was developed to describe the fatigue crack propagation behavior for the conditions. The modified Forman model is applicable to all fatigue crack propagation regions I, II, and III by implementing the threshold stress intensity factor range and the effective stress intensity factor range caused by crack closure. The results show that predicted fatigue lives of Forman and modified Forman models were 8,814 and 12,292 cycles, respectively when the crack propagated approximately 5.0 mm and the load ratio and frequency were both 0.1. Comparison of the test results indicates that the modified Forman model showed much more effective fatigue crack propagation behavior in high-performance steel.

Study on Fatigue Property of Material for Oil Hydraulic Piston Pump (유압 피스톤 펌프 소재의 피로특성 연구)

  • Kim, Nam-Seok;Nam, Ki-Woo;Kim, Hyun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.555-559
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    • 2011
  • Oil hydraulic piston pumps are extensively used worldwide because of their simple design, light weight, and cost effectiveness. However, an oil hydraulic pump is likely to have high leakage, friction, and low energy efficiency after long-term use. In oil hydraulic piston pumps the clearance between the valve block and the piston plays an important role in the volumetric and overall efficiency. We studied the wear property of the SACM645 material used in hydraulic piston pumps via experiments with different heat treatments. We prepared three different specimens. The maximum tensile strengths of the QT and QT-nitration specimens are similar (about 820 MPa), but the strains are significantly different. However, the fatigue characteristic depended on the heat treatment.

AE Characteristics of Fatigue Crack Opening and Closure in Structural Aluminum Alloy (구조용 알루미늄 합금에서의 피로균열 열림 및 닫힘 시 AE 발생특성 연구)

  • Jeong, Jung-Chae;Park, Phi-Lip;Kim, Ki-Bok;Lee, Seung-Seok;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.155-169
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    • 2002
  • The objective of this study was to investigate the effect of crack opening and closure in the AE activities during fatigue test. Laboratory experiment using various materials and test conditions were carried out to identify AE characteristics of fatigue crack propagation. Compact tension specimens of 2024-T4 and 6061-T6 aluminum alloy were prepared for fatigue test. AE activities were analyzed based on the phase of the loading cycle. Generally, most of AE were generated when the crack begins' opening and the crack closes fully, whereas a few in the pull opening of the crack. Also AE activity in the peak loading of cycle was different with each specimen. However, in the same material, AE activity was not affected by the change of cyclic frequency (0.1, 0.2, 1.0Hz). It was found that AE activities during crack opening and closure depend on material properties such as micro-structure, tensile strength and yield strength.

Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel (복합재 패치로 보수된 알루미늄 패널의 피로균열 성장거동과 AE신호의 유형인식)

  • Kim, Sung-Jin;Kwon, Oh-Yang;Jang, Yong-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.48-57
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    • 2007
  • The fatigue crack growth behavior of a cracked and patch-repaired Ah2024-T3 panel has been monitored by acoustic emission(AE). The overall crack growth rate was reduced The crack propagation into the adjacent hole was also retarded by introducing the patch repair. AE signals due to crack growth after the patch repair and those due to debonding of the plate-patch interface were discriminated by usiag the principal component analysis. The former showed high center frequency and low amplitude, whereas the latter showed long rise tine, low frequency and high amplitude. This type of AE signal recognition method could be effective for the prediction of fatigue crack growth behavior in the patch-repaired structures with the aid of AE source location.

Establishment of Ffracture Mechanics Fatigue Life Nnalysis Procedures for Offshore Tubular Joints part I :The Behabvior of Stress Intersity Factors of Weld Toe Surface Flow (해양구조물의 원통형 조인트에 대한 퐈괴역학적 피로 수명 산출방법)

  • Rhee, H. C.
    • Journal of Ocean Engineering and Technology
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    • v.2 no.1
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    • pp.116-124
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    • 1988
  • 해양구조물의 원통조인트에 대한 피로 수명 산출이 전통적으로 실험적 방법에만 의존해 왔음은,원통조인트의 구조가 복잡하여 용접부위 균열의 응력확대 계수 계산이 거의 불가능 했든 것이 주 원인이었다. 최근에 유한요소 3차원 모델을 이용한 계산방법이 개발되어 심히 구조적으로 복잡한 표면 균열의 응력확대계수 산출이 용이하게 되었다. 해양 구조물의 원통조인트에 대한 피로 수명 산출법을 개발하기 위한 연속되는 3부작의 제1부로서 본 논문은 X형 원통 조인트 용접주위 표면 균열의 응력확대 계수 거동을 분석하고 있다. 분석결과를 이용하여 응력확대계수를 엄격한 방법에 의해 계산하였다. 계산된 응력확대계수를 구조적인 관점에서 해석하고 있다.

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Small Fatigue Crack Measurement and Crack Growth Characteristics for Smooth and Notch Specimens (평활 및 노치재의 미소피로균열측정과 성장특성)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2145-2152
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    • 1993
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adopted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The characteristic of crack growth and crack closure is same as the case of a delay of crack growth caused by constant amplitude load for an ideal crack or single peak overload for a fatigue crack. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack depth is larger than the notch curvature radius.

Optimum Designs of Fatigue Life Tests for Inverse Gaussian Distribution (역정규분포에 대한 피로수명시험의 최적설계)

  • 최규명;이낙영
    • The Korean Journal of Applied Statistics
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    • v.12 no.2
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    • pp.621-631
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    • 1999
  • 재료의 피로 파괴과정은 균열의 발생과 전파 및 성장의 과정을 거쳐 마침내 결정적 균열의 크기가 일정한도를 넘어서면 재료의 파괴가 일어난다. 이 때까지의 시간, 즉 피로 수명이 역정규분포를 따를 때 재료의 수명과 스트레스 수준과 관계를 나타 내는 S-N곡선에 대한 대수선형모형(log-linear model)을 제시하고, 이 모형하에서 피로수명시험에 대한 통계적 최적시험설계방법을 찾는다. 통계적 최적여부에 대한 판단기준으로 설계 스트레스 수준하의 특정 시점에서의 신뢰도에 대한 최우추정량의 점근분산을 최소화하는 방법을 사용하였다.

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복합 균열이 존재하는 증기 발생기 전열관에서의 파열 압력 해석

  • 신규인;박재학;김홍덕;정한섭
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.11a
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    • pp.13-18
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    • 2002
  • 증기 발생기 전열관의 파열 사고는 지난 20년 동안 2년마다 1개씩의 비율로 발생되어왔고 최근 몇 년간은 매년 발생되고 있는 추세이다(3). 전열관의 파열 사고는 응력부식균열, 피로 그리고 마멸 등의 원인에 의해서 발생되고 있는 것으로 알려져 있다. 초기 발전소에서 균열의 발생 및 성장은 축 방향 균열에 국한하여 관심을 가졌었으나 최근 원주 방향 균열에 의한 사고가 발생되면서 원주 방향 균열에 대해 관심을 가지게 되었다.(중략)

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Analysis for Defect Evaluation of Pipes in Nuclear Power Plant (원전 배관의 결함 평가를 위한 해석)

  • Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3121-3126
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    • 2013
  • The integrity evaluation of pipes in nuclear power plant are essential for the safety of reactor vessel, and integrity must be assured when flaws are found. Accurate stress intensity analyses and crack growth rate data of surface-cracked components are needed for reliable prediction of their fatigue life and fracture strengths. Fatigue design and life assessment are the essential technologies to design the structures such as pipe, industrial plant equipment and so on. The effect of crack spacing on stress intensity factor K values was studied using three-dimensional finite element method (FEM). For the case of cylinder under internal pressure, a significant increase in K values observed at the deepest point of the surface crack. Also, this paper describes the fatigue analysis for cracked structures submitted to bending loads.

Estimation of Empirical Fatigue Crack Propagation Model of AZ31 Magnesium Alloys under Different Maximum Loads (최대하중 조건에 따른 AZ31 마그네슘합금의 실험적 피로균열전파모델 평가)

  • Choi, Seon-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.522-528
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    • 2012
  • It is the aim of this paper to propose the empirical fatigue crack propagation model fit to describe a crack growth behavior of AZ31 magnesium alloys. The statistical data of a crack growth for an estimation are obtained by fatigue crack propagation tests under the three cases of maximum load. The empirical models estimated are Paris-Erdogan model, Walker model, Forman model, and modified-Forman model. It is found that the empirical model fit to describe a crack growth behavior of AZ31 magnesium alloys is Paris-Erdogan model and Walker model. It is also verified that a fatigue crack growth rate exponent of a empirical model is to be a material constant.