• Title/Summary/Keyword: 피로내구해석

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Fatigue Life Prediction of Sensor Pod for Aircraft Considering Aircraft Loads (비행체 하중을 고려한 항공기용 센서 포드의 피로수명 예측)

  • Cho, Jae Myung;Jang, Joon;Choi, Woo Chun;Bae, Jong In
    • Journal of Aerospace System Engineering
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    • v.13 no.3
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    • pp.32-39
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    • 2019
  • Sensor pods mounted on the exterior of the aircraft used for tactical missions should have a fatigue life based on the expected load spectrum during operation. For mission equipment such as the sensor pod, the frequency fatigue life prediction method which applies the dynamic vibration environment condition is preferred due to the efficiency of the analysis. In this paper, a fatigue life prediction method in the frequency domain where stress due to static and dynamic loads is synthesized based on the actual flight load spectrum is proposed. After comparison with the existing analysis method, the fatigue life of the proposed analysis method was predicted conservatively. The proposed sensor pods satisfy the requirements of the fatigue life.

Evaluation of Fatigue-Strength-Reduction Factor for SiC Ceramic Substrate (SiC 세라믹 담체에 대한 피로강도저하계수의 평가)

  • Baek, Seok-Heum;Cho, Seok-Swoo
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.989-992
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    • 2011
  • 삼원 촉매는 주로 코제라이트 세라믹으로 제작되는 다공성 부품이다. 그러나 코제라이트 세라믹은 열적충격온도가 낮아 엔진의 혼합기가 농후한 경우 삼원촉매의 열적 내구성이 급격히 떨어져 내구 수명을 제대로 만족시키지 못하는 차량이 급격히 증가하고 있다. 따라서 본 논문은 유한요소법으로 구한 SiC 세라믹 재료의 등가 물성치를 기초로 SiC 세라믹 촉매 담체의 기계적 물성치를 유한요소해석용시험편으로 구한 뒤 SiC 세라믹 촉매담체가 실차에 설치될 경우의 열피로 성능에 대하여 평가하였다.

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Durability Study of Subway Brake Disc and Wheel-type Brake (지하철의 브레이크 디스크와 차륜방식브레이크의 내구성 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.22-28
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    • 2019
  • In this study, as part of the subway braking system, the structural analysis was performed with the fatigue analysis by comparing subway brake disc and wheel-type brake. When structural analysis was performed, it was possible to verify that the wheel-type brake were higher than the brake discs in case of total deformation. As the same loading conditions were given to the subway brake disc and wheel-type brake, wheel-type brakes was shown to have more deformation than brake disk but lower damage than the subway brake disc. Comparing with each fatigue loading condition, the maximum fatigue life for 'Sample history' is found to be about 60 times longer than for 'SAE bracket history'.

A Study of the Endurance Severity for Automobile Wheel Safety Standard Revision (자동차 휠 안전기준 개정 대응을 위한 내구 가혹도 검토)

  • Jang, JinHee;Heo, SungPil
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.3
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    • pp.30-34
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    • 2022
  • The CFT(Cornering Fatigue test) and RFT(Radial Fatigue Test) are tests for evaluating the endurance of the disc and rim region of the wheel. In recent, automobile wheel safety standards have been revised and the applied load and target life criteria are different from existing conditions. The verification evaluation of all wheels requires a lot of time and cost. In this study, the endurance severity of each test was compared through strain-life approach by selecting 4 steel and 8 aluminum wheels.

Vibration Fatigue Analysis of Automotive Fuel Tank Using Transfer Function Method (Transfer Function Method를 이용한 자동차 연료탱크의 진동 피로 해석에 대한 연구)

  • Ahn, Sang Ho
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.3
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    • pp.27-33
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    • 2020
  • In this paper, the process of predicting efficient durability performance for vibration durability test of automobile parts using vibration test load on automobile fuel tank is presented. First of all, the common standard load that can be applied to the initial development process of the automobile was used for the fuel tank and the vulnerability of the fuel tank to the vibration fatigue load was identified through frequency response analysis. In addition, the vulnerability of the fuel tank was re-enacted through vibration durability test results, and the scale factor was applied to the standard load. In order to predict the vibration durability performance required for detailed design, vibration fatigue analysis was performed on the developed vehicle with the frequency of vibration severity equivalent to the durability test, and the vulnerability and life span of the fuel tank were identified through the process of applying weights to these selected standard loads, thereby reducing the test time of the development vehicle.

Study on Vibration Fatigue Analysis of Automotive Battery Supporter (자동차 배터리 지지 구조의 진동 피로 해석에 대한 연구)

  • Ah, Sang Ho
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.4
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    • pp.22-27
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    • 2019
  • In this paper, the vibration load and analysis results for automotive battery supporter were performed to provide efficient vibration tolerance performance prediction methods for single-product vibration tolerance testing, and the major influencing factors and considerations for setting up single-unit vibration tolerance tests were reviewed. A common applicable standard load was applied to efficiently predict the performance of single-unit vibrations through the frequency response analysis technique. The results similar to test results can be predicted by checking vulnerable parts of the vehicle components for vibration loads and applying scale factor to standard loads. In addition, it was confirmed that the test conditions with a frequency generating the same durability severity as the endurance test are needed for accurate prediction of the durability of the single-unit vibration tolerance test conditions, and the acceleration and frequency with the conditions that there is no significant nonlinear phenomena in the vibration system are established during the single-unit vibration tolerance test conditions.

Structural Analysis of Damping Hinge for Built-in Side-by-Side Refrigerator and Design Improvement of Bracket Pin to Reduce Stress Concentration (빌트인 양문형 냉장고 댐핑힌지의 구조해석 및 브래킷핀의 응력집중 저감을 위한 설계개선)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.373-379
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    • 2020
  • This study performed stress and fatigue life analysis of the damping hinge of a built-in side-by-side refrigerator that occurs when the door is opened to the maximum angle. An analysis of the initial design showed that stress concentration occurred at the corner between the cylinder and upper disk of the bracket pin, and the maximum stress exceeded the yield strength. The maximum stress location and the calculated fatigue life were consistent with the door opening-and-closing endurance test results for a prototype. Three cases of design improvement for the bracket pin were derived with the aim of reducing the stress concentration that appeared in the initial design. An analysis of the cases showed that inserting a fillet between the disk and the cylinder of the bracket pin reduced the stress and increased the fatigue life. Moreover, changing the disk into two steps was more favorable. In conclusion, the best design improvement was the case that the disk was changed to two steps and the fillet with a large radius was inserted. In that case, the stress was the smallest and the fatigue life was infinite.

Fatigue Behavior of PP-LFT used in FEM Carreir with Variation of Stress Ratio (FEM Carrier용 PP-LFT 소재의 응력비 변화에 따른 피로 거동)

  • Moon, Jong-Sin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.8-14
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    • 2015
  • Plastics have brought a significant progress in reducing the weight of automotive parts and improving gas emissions by replacing steel parts. The front end module (FEM) carrier, which was made from long glass fiber reinforced polypropylene (PP-LFT), is one of the most successful examples. On the other hand, more research on the fatigue behavior and vibration durability of automotive plastic parts will be needed to improve the long-term reliability. This paper analyzed the durability of the PP-LFT, which is fundamental to fatigue design and analysis of FEM carrier. Various fatigue tests were conducted at different stress ratios to evaluate the relationship between the fatigue life and stress amplitude or mean stress level. In the case of a fixed stress amplitude, the change in fatigue life with the stress ratio was 2~6% larger than the case of fixed maximum stress. Furthermore, this study observed the mechanism of initiation and propagation of the fatigue cracks in PP-LFT by scanning electron microscopy.

Characterization and Fatigue Life Evaluation of Rubber/Clay Nanocomposites (고무-점토 나노복합체 물성 및 피로내구성 평가)

  • Woo, Chang-Su;Park, Hyun-Sung;Joe, Deug-Hwan;Jun, Young-Sig
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1199-1203
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    • 2011
  • Nanocomposites were prepared through the compounding of rubber and clay. Measurements of the static and dynamic mechanical properties of different compositions over a temperature range $70-100^{\circ}C$ showed that the mechanical properties of these rubber/clay nanocomposites are superior to those of existing rubber materials. In this study, by using the parameter of the maximum Green.Lagrange strain appearing at certain locations, the relationship between fatigue life and maximum Green.Lagrange strain, and the correlations between test-piece tests and bench tests of actual rubber components are proved. In order to predict the fatigue life of rubber components at the design stage, a simple procedure of life prediction is suggested. The predicted fatigue lives of the rubber engine mounts agree fairly well with the fatigue lives determined experimentally.

Virtual Durability Test Procedures and Applications on Design of a Vehicle Suspension Module (자동차 현가모듈의 내구설계를 위한 가상 내구시험기법 정립 및 응용)

  • 손성효;허승진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.144-150
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    • 2003
  • Recently, the virtual test techniques using computer simulation play an important part in the vehicle development procedures in order to reduce the development time and cost by replacing the physical prototypes of the vehicle components or systems with the virtual prototypes. In this paper, virtual durability test procedures for the vehicle suspension module have been developed. Virtual durability test consists of dynamic simulation computing load history of suspension components, fatigue analysis computing the life of components. A vehicle suspension module for dynamic simulation are developed and validated by comparison with the measured data obtained from the field vehicle test. And on the basis of the validated vehicle suspension model, fatigue analysis has been performed for the virtual durability design of the suspension components.