• Title/Summary/Keyword: 피로균열 진전해석

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A Study on the Fatigue Strength of Propeller Blades (프로펠러 날개의 피로강도에 관한 연구)

  • Nho, In-Sik;Lee, Chang-Sup
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.6
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    • pp.539-543
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    • 2011
  • Recently, to reduce the noise and vibration levels of ships, high skewed marine propellers with thinner thickness are adopted widely, however, such propeller design trend causes to reduce the strength of blades. Propeller blades are rotating continuously in irregular wake field of ships. So, it is necessary to examine the strength of them precisely including from a viewpoint of fatigue strength. In present paper, the fatigue strength of propeller blades was investigated. Firstly, fatigue tests for Al Bronze, the representative propeller material, were carried out. The S-N curve was obtained for the assessment of the fatigue crack initiation life. And the material properties C, m for the fatigue crack propagation analysis based on the Paris' equation were derived. For the 2nd stage, the structural responses of propeller blades in irregular ship wake field was carried out using the finite element analysis code. And the fatigue strength of propeller blades were considered based on the calculated stress levels and material characteristics for fatigue strength.

Fatigue Strength of Fillet Weldment under Out-of-plane Bending Load (필릿 용접부의 면외굽힘하중에 대한 피로강도)

  • 강성원;한상혁;김화수;백영민
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.1
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    • pp.28-35
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    • 2003
  • Fatigue tests of transverse fillet weldment were performed under out-of-plane bending loads. Significant increase of the fatigue strength was observed under out-of-plane bending loads, compared to the one under in-plane loads (axial loads). Applicability of the crack propagation analysis using LEFM for the surface crack of fillet weldment were investigated as well, in parallel with the fatigue tests. For the rational assessment of the fatigue strength of welded ship structures where combined stresses of the in-plane axial stress and the out-of-plane bending stress are induced simultaneously due to complexity of applied load and structural geometry, further investigation is recommended for the effect of the out-of-plane bending stress on the fatigue strength of weldment.

Probabilistic Analysis of Flaw Distribution on Structure Under Cyclic Load (피로하중을 받는 구조물의 결함분포에 대한 확률론적 해석)

  • Kwak, Sang-Log;Choi, Young-Hwan;Kim, Hho-Jung
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.604-609
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    • 2003
  • Flaw geometries, applied stress, and material properties are major input variables for the fracture mechanics analysis. Probabilistic approach can be applied for the consideration of uncertainties within these input variables. But probabilistic analysis requires many assumptions due to the lack of initial flaw distributions data. In this study correlations are examined between initial flaw distributions and in-service flaw distributions on structures under cyclic load. For the analysis, LEFM theories and Monte Carlo simulation are applied. Result shows that in-service flaw distributions are determined by initial flaw distributions rather than fatigue crack growth rate. So initial flaw distribution can be derived from in-service flaw distributions.

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Residual Stress Measurement by L$_{CR}$ Wave and Acoustic Emission Characteristics from Fatigue Crack Propagation in STS316L Weldment (STS316L용접재의 표면파에 의한 잔류응력 측정과 균열진전시의 음향방출특성)

  • 남기우;박소순;안석환
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.47-54
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    • 2003
  • In this study, the residual stress and the acoustic emission Charactreistics from fatigue crack propagation were investigated, bused on the welded material of STS316L. The residual stress of welding locations could be evaluated by ultrasonic parameters, such as L$_{CR}$ wave velocity and L$_{CR}$ wave frequency; the residual stress between base metal and weld metal was evaluated. In the fatigue tests, three types of signals were observed, regardless of specimen condition, base metal, and weld metal. Based on NDE analysis of AE signals by the time-frequency analysis method, it should also be possible to evaluate, in real-time, the crack propagation and final fracture process, resulting from various damages and defects in welded structural members.

Investigation of Fatigue Strength and Prediction of Remaining Life in the Butt Welds Containing Penetration Defects (블완전용입 맞대기 용접재의 용입깊이에 따른 피로강도특성 및 잔류수명의 산출)

  • Han, Seung Ho;Han, Jeong Woo;Shin, Byung Chun
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.423-435
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    • 1998
  • In this paper fatigue strength reduction of butt weld with penetration defect, which can be seen frequently in the steel bridge, was assessed quantitatively. S-N curves were derived and investigated through the constant amplitude fatigue test of fully or partially penetrated welded specimen made of SWS490 steel. The fracture mechanical method was applied in order to calculate the remaining fatigue life of the partially penetrated butt welds. The fatigue limit of the fully penetrated butt welds was higher than that of category A in AASHTO's fatigue design curves, and the slope of S-N curves with 5.57 was stiffer than that of other result for welded part generally accepted as 3. The fatigue strength of the partially Penetrated butt weld was strongly influenced by the size of lack of penetration, D. It decreased drastically with increasing D from 3.9 to 14.7mm. Fracture behaviour of the partially penetrated butt weld is able to be explained obviously from the beach mark test that a semi-elliptical surface crack with small a/c ratio initiates at a internal weld root and propagates through the weld metal. To estimate the fatigue life of the partially penetrated butt weld with fracture mechanics, stress intensity factors K of 3-dimensional semi-elliptical crack were calculated by appling finite elements method and fracture mechanics parameters such as C and m were derived through the fatigue test of CT-specimen. As a result, the fatigue lives obtained by using the fracture mechanical method agreed well with the experimental results. The results were applied to Sung-Su bridge collapsed due to penetration defects in butt weld of vertical member.

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Stress Analysis of Composite Plate with an Elliptical Hole or a Crack Using Complex Potentials (복소퍼텐셜을 이용한 타원공 또는 균열을 가진 복합재 평판 응력해석)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Composites Research
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    • v.20 no.5
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    • pp.56-63
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    • 2007
  • An approach using complex potentials is presented for analysis of composite plate with an elliptical hole or a rectilinear crack. Composite structure is susceptible to encounter impact damages, which lead to considerable decrease in its residual strength. Such impact damages could be modeled as an equivalent elliptical hole or notch-like crack. Even though finite element method is widely used to analyze stresses or fracture mechanics parameters around such damage, it is tedious to make successive FE-modeling for damage tolerance assessment under fatigue loadings. In this point of view, the solutions based on complex potentials are very simple and easy to use. The computed results are also compared and discussed with those from FEA.

Fatigue Behavior of PP-LFT used in FEM Carreir with Variation of Stress Ratio (FEM Carrier용 PP-LFT 소재의 응력비 변화에 따른 피로 거동)

  • Moon, Jong-Sin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.8-14
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    • 2015
  • Plastics have brought a significant progress in reducing the weight of automotive parts and improving gas emissions by replacing steel parts. The front end module (FEM) carrier, which was made from long glass fiber reinforced polypropylene (PP-LFT), is one of the most successful examples. On the other hand, more research on the fatigue behavior and vibration durability of automotive plastic parts will be needed to improve the long-term reliability. This paper analyzed the durability of the PP-LFT, which is fundamental to fatigue design and analysis of FEM carrier. Various fatigue tests were conducted at different stress ratios to evaluate the relationship between the fatigue life and stress amplitude or mean stress level. In the case of a fixed stress amplitude, the change in fatigue life with the stress ratio was 2~6% larger than the case of fixed maximum stress. Furthermore, this study observed the mechanism of initiation and propagation of the fatigue cracks in PP-LFT by scanning electron microscopy.

A Study on Mechanical Property and Fatigue Crack Growth Behavior of Surface-Hardened SM53C Steel (표면 경화된 SM53C의 기계적 특성 및 피로균열진전 거동해석에 관한 연구)

  • Kim, Hwang-Soo;Kim, Jung-Hyun;Jeon, Hyun-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.44-52
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    • 2010
  • Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The influence of high-frequency induction treatment on fatigue limit was experimentally examined with the specialfocus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Also, the shape of hardening depth, hardened structure, hardness, and fatigue-fracture characteristics of SM53C composed by carbon steel are also investigated.

A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique (X-선 회절에 의한 SS41 불림재와 M.E.F. 복합 조직강의 피로 파단면 해석에 관한 연구)

  • Oh, Sae-Wook;Park, Young-Chul;Park, Soo-Young;Kim, Deug-Jin;Hue, Sun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.10-18
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    • 1996
  • This study verified the relationship between fracture mechanics parameters and X-ray parameters for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation test were carried out and X-ray diffraction technique was applied to fatigue fractured surface. The change in X-ray parameters(residual stress, half-value breadth) according to the depth of fatigue fractured surface were investigated. The depth of maximum plastic zone, $w_y$, were determined on the basis of the distribution of the half-value breadth for normalized SS41 steel and that of the residual stress for M.E.F. dual phase steel. $K_{max}$ could be estimated by the measurement of $w_y$.

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A Study on the Cause and Improvement of Crack in the Installing Structure of the Bulkhead of Aircraft (항공기 Bulkhead 체결구조의 균열 원인 및 개선에 관한 연구)

  • Choi, Hyoung Jun;Park, Sung Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.448-454
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    • 2020
  • This study aims to determine the cause of structural defects occurring during aircraft operations and to verify the structural integrity of the improved features. The fracture plane was analyzed to verify the characteristics of the cracks and the fatigue failure leading to the final fracture was determined by the progress of the cracks by the repeated load. During aircraft operations, the comparative analysis of the load measurement data at the cracks with the aircraft design load determined that the measured load was not at the level of 30% of the design to be capable of being damaged. A gap analysis resulted in a significant stress of approximately 32 ksi at the crack site. Pre-Load testing also confirmed that the M.S. was reduced by more than 50% from +0.71 to +0.43, resulting in a sharp increase in aircraft load and the possibility of cracking when combined. Thus, structural reinforcement and the removal of the gap for aircraft cracking sites improved the defect. Based on the structural strength analysis of the improvement features, the bulkhead has a margin of about +0.88 and the fitting feature is about +0.48 versus allowable stress. In addition, the life analysis results revealed an improvement of approximately 84000 hours.