• Title/Summary/Keyword: 피로균열전파수명

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A Study on Characteristics of Fatigue Life in LOP Cruciform Fillet Welding Zone (미 용입 십자형 필릿 용접부에서의 피로 수명 특성에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.29-34
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    • 2012
  • Investigating safer ways to design and use to prevent a loss of life and property by failure of the structures are necessary and assessing total fatigue life with initiation and propagation of fatigue crack accurately through fatigue analysis is very important. The object of this study is to examine the initial life and propagation life when the fatigue crack is introduced from the root which is likely to appear in LOP(Lack of Penetration) cruciform fillet welded structure including bridges, ships and gas storage facilities which are impossible to be fully penetrated and to measure the rate of fatigue life until the final cleavage failure. As the result, each rate of fatigue life for fatigue failure is somewhat different in the range of 5% according to the thickness of material, however, the overall rate of initial life is in the range of 34~39% and propagation life showed the range of 61~66%.

Type 347 stainless steel 피로시험 데이터의 통계처리

  • Min, Gi-Deuk;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.35.2-35.2
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    • 2009
  • 최근 전세계적으로 저탄소, 녹색성장으로 인하여 원자력발전이 주목받고 있다. 또한 에너지의 고효율로 인한 발전소의 설비가 대형화가 됨에 따라 발전소의 수명평가와 건전성평가가 중요해지고 있다. 일반적으로 구조물 내에 존재하는 균열의 크기와 형상을 파악하여 피로균열전파속도를 평가함으로써 건전성평가를 확인하고 있다. 그리고 고온, 고압에서의 피로균열전파속도는직류전위차 (Direct Current Potential Drop : DCPD)법을 사용하고 있다. DCPD법은 균열의 정밀한 측정방법으로써 측정시 오차가 발생하기 때문에 ASTM에서 제시된 incremental polynomial 법을 권고하고 있다. 따라서 본 연구에서는 피로균열전파전파속도의통계적처리를 통해서 합리적인 곡선을 구하여 건전성평가에 활용하고자 한다. 실험에 사용된 시편은 두께 5mm, 폭 25.4mm CT시편을 사용하였으며, 1mm의 예비균열을 주었다. 그리고 실험온도는 상온에서 실시 하였으며, 주파수는 10Hz를 주었다. 그리고 DCPD 측정을 위해 5A의 전류를 주었으며, 이때 측정된 전압값을 ASTM에 제시된 관계식에넣어 균열길이로 환산하였으며, 데이터처리는 ASTM에 제시된 incremental polynomial법을 기본적으로 사용하였다. 또한 ASTM에 제시된 2n+1을 이용하여 데이터의 수 n을 1~7 까지 변화를 주어 3~15 point 까지 데이터를 처리하여곡선을 제시하였다. 분석결과 $R^2$값이 1을 기준으로 했을 때 3~7 point 까지는큰 차이를 보이지 않았지만 9-point 이후부터는 $R^2$ 감소함을 알 수 있었다. 또한 적용된 데이터의수에 따라 피로군열전파속도 곡선에서 측정된 Paris law의 n값과 C 값은 큰차이를 보이지 않았다.

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Analysis of Fatigue Life and Failure of High-Speed Rotating Cylindrical Vessel with Holes (구멍이 있는 고속 회전 원통용기의 파손 및 수명 해석)

  • Lee, Ouk-Sub;Kim, Hong-Min;Choi, Hye-Bin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.439-446
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    • 2010
  • Fracture mechanics is used for the detailed analysis of the failure of high-speed rotating cylindrical vessels. The general procedure for the analysis of fatigue life and failure used in this study is summarized; the initial material properties are also described. The results of the theoretical stress analysis are compared to the observed magnitude of the stress under the operational condition. The fracture-surface configurations observed under both optical and scanning electron microscopes are used to investigate the progress of fatigue crack propagation. Fatigue life estimates obtained by using the Paris model are compared to the actual service life of the high-speed rotating pressure vessel.

Correlation between Overload Retardation and Hardening Exponent (과부하로 인한 균열지연과 변형경화지수와의 상호관계)

  • Sang-Chul,Kim;Jin-Man,Jeong;Moon-Sik,Han
    • Bulletin of the Society of Naval Architects of Korea
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    • v.26 no.2
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    • pp.41-48
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    • 1989
  • This paper investigates the relationship between strain hardening exponents(n) of various marine materials and fatigue crack retardation effect after applying single overload. Using the four different sheet materials, following results are obtained. (1) The fatigue crack propagation rate after applying single overload was retarded and the effects of this retardation were closely related to the strain hardening exponent. (2) The larger the strain hardening exponents were, the more were the fatigue crack retardation effects after applying single overload. (3) The considerable crack closure with the applying of a overload was observed in matrals with large strain hardening exponent. When n is smaller than 0.1, the fatigue crack retardation effects are negligible. On the contrary, when n is larger than 0.2 the fatigue crack retardation effects are significant.

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Development of Probability Distribution Estimation Program for Fatigue Crack Growth Lives (피로균열전파수명의 확률분포추정 프로그램 개발)

  • 김선진;안석환;윤성환
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1058-1064
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    • 2001
  • In this paper, the development of probability distribution estimation program for fatigue crack growth lives was summarize. The probability distribution estimation program of life was developed to increase the reliability of life estimation. In this study, it is considered that the cause of scatter in fatigue crack growth data is due to material inhomogeneity. The material resistance to fatigue crack growth is modelled as a spatial stochastic process, which varies randomly along the crack path. We developed the GUI program to estimate the probability distribution and reliability using the non-Gaussian stochastic process method. This program can be used for the reliability assessment.

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A Study on Estimation of the Probability Distribution of Fatigue Crack Growth Life for Steels (강의 피로균열전파수명의 확률분포 추정에 관한 연구)

  • 김선진;윤성환;전창환;정규연;안석환
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.40-45
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    • 2000
  • Presented are the estimation of the probability distribution of fatigue crack growth life and reliability assessment of structures by simulating material resistance to fatigue crack growth along a crack path. The material resistance is treated as a Weibull stochastic process. A non-Gaussian stochastic fields simulation method proposed by Shimozuka, et al is applied with the statistical data obtained experimentally. Test results are obtained for $\Delta$K constant amplitude load in tension with stress ratio of R=0.2 and three specimen thicknesses of 6, 12 and 18mm. This simulation method is useful to estimate the probability distribution of fatigue crack growth life and the smallest life.

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A Study on Estimation of the Probability Distribution of Fatigue Crack Growth Life for Steels (강의 피로균열전파수명의 확률분포 추정에 관한 연구)

  • 김선진;윤성환;전창환;김일석
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.73-78
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    • 2000
  • Presented are the estimation of the probability distribution of fatigue crack growth life and reliability assessment of structures by simulating material resistance to fatigue crack growth along a crack path. The material resistance is treated as a Weibull stochastic process. A non-Gaussian stochastic fields simulation method proposed by shimozuka, et al is applied with the statistical data obtained experimentally. Test results are obtained for $\delta K$ constant amplitude load in tension with stress ratio of R=0.2 and three specimen thicknesses of 6,12 and 18mm. This simulation method is useful to estimate the probability distribution of fatigue crack growth life and the smallest life.

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Residual Stress Estimation and Fatigue Life Prediction of an Autofrettaged Pressure Vessel (자긴가공된 압력용기의 잔류응력 평가 및 피로수명 예측)

  • Song, Kyung Jin;Kim, Eun Kyum;Koh, Seung Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.845-851
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    • 2017
  • Fatigue failure of an autofrettaged pressure vessel with a groove at the outside surface occurs owing to the fatigue crack initiation and propagation at the groove root. In order to predict the fatigue life of the autofrettaged pressure vessel, residual stresses in the autofrettaged pressure vessel were evaluated using the finite element method, and the fatigue properties of the pressure vessel steel were obtained from the fatigue tests. Fatigue life of a pressure vessel obtained through summation of the crack initiation and propagation lives was calculated to be 2,598 cycles for an 80% autofrettaged pressure vessel subjected to a pulsating internal pressure of 424 MPa.

Analysis of Stress Behavior on Field Welded Joints of U-rib in Steel Bridge (U리브 현장용접이음부 응력거동에 관한 연구)

  • Kang, Chang Ib;Choi, Seong Min;Kook, Seung Kyu;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.16 no.3 s.70
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    • pp.387-396
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    • 2004
  • In this paper, stress analysis anda 3-point bending fatigue test were conducted on the full-scale specimen to investigate the effects of misalignment at the U-rib welded joint due to misfitting in the steel deck bridge. In addition, the researchers investigated the direction and starting point of fatigue cracks by SEM (Scanning Electron Microscope) and beach mark. The results of the stress analysis show that maximum stress occurred at the bottom corner of the U-rib, and that the stress was large when the magnitude of the misalignment was large. On the other hand, the results of the static loading test of the full-scale specimen show that stress was large at the bottom corner of the U-rib. In addition, fatigue life was short when the misalignment was large and fatigue life was short when the misalignment was large and fatigue life was short when the misalignment was large and fatigue life was large when the misalignment was small, as indicated by the results of both the static loading test and the fatigue test. From the observation of the failure surface, fatigue cracks began manifesting at the root of the base metal and proceeded to the bead surface (weld toe).

A Study on Fatigue Crack Propagation Analysis and Fatigue Strength Evaluation for Bulk Carrier (살물선의 피로균열 전파해석과 피로강도 평가에 대한 연구)

  • 엄동석;김충희
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.112-124
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    • 1993
  • It has been reported that fatigue damage sometimes occurred at the stress concentrated and dynamic loaded structural members of bulk carrier. In this paper, studies on fatigue strength of hull structures are reviewed, and the program for evaluating fatigue strength is developed. And the fatigue crack initiation and propagation on the end part of cargo hold frame of bulk carrier were calculated by FEM stress analysis and the fatigue strength evaluation program. These method can be applied not only to the crack initiation life but also to crack propagation life for the hull structural members at the hull design stage and be effective as the guideline to prevent the crack initiation or to estimate the fatigue strength for repairing of the fatigue damaged structures of real ships.

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